-
Model List:
- 535 Series II Log Loader
- 1. Contents
- 1.1. Safety Safety and Operator Conveniences
- 1.1.1. Log Loader Safety and Operator Convenience Features
- 1.2. Safety General Precautions
- 1.2.1. Recognize Safety Information
- 1.2.2. Follow Safety Instructions
- 1.2.3. Operate Only If Qualified
- 1.2.4. Wear Protective Equipment
- 1.2.5. Avoid Unauthorized Machine Modifications
- 1.2.6. Inspect Machine
- 1.2.7. Stay Clear of Moving Parts
- 1.2.8. Avoid HighPressure Oils
- 1.2.9. Avoid HighPressure Fluids
- 1.2.10. Beware of Exhaust Fumes
- 1.2.11. Prevent Fires
- 1.2.12. Prevent Battery Explosions
- 1.2.13. Handle Chemical Products Safely
- 1.2.14. Dispose of Waste Properly
- 1.2.15. Prepare for Emergencies
- 1.3. Safety Operating Precautions
- 1.3.1. Use Steps and Handholds Correctly
- 1.3.2. Start Only From Operators Seat
- 1.3.3. Use and Maintain Seat Belt
- 1.3.4. Prevent Unintended Machine Movement
- 1.3.5. Avoid Work Site Hazards
- 1.3.6. Use Special Care When Operating Loader
- 1.3.7. Keep Riders Off Machine
- 1.3.8. Avoid Machine Tip Over
- 1.3.9. Use Care When Swinging Machine
- 1.3.10. Add and Operate Attachments Safely
- 1.4. Safety Maintenance Precautions
- 1.4.1. Park And Prepare For Service Safely
- 1.4.2. Service Cooling System Safely
- 1.4.3. Remove Paint Before Welding or Heating
- 1.4.4. Make Welding Repairs Safely
- 1.4.5. Drive Metal Pins Safely
- 1.4.6. Service Accumulator Systems Safely
- 1.5. Safety Safety Signs
- 1.5.1. Log Loader Safety Signs
- 1.6. Operation Operators Station
- 1.6.1. Operators Compartment Component Locator
- 1.6.2. Battery Disconnect Switch
- 1.6.3. Ignition Switch
- 1.6.4. Throttle Switch
- 1.6.5. Horn Button
- 1.6.6. Switches
- 1.6.7. Indicator Lights
- 1.6.8. Swing Control Pedal
- 1.6.9. Joysticks
- 1.6.10. Interior Light
- 1.6.11. Cab Air Circulation Fan
- 1.6.12. Adjusting Manual Suspension Seat
- 1.6.13. Pilot Shutoff Whisker Switch
- 1.6.14. Pilot Shutoff Armrest Switch
- 1.6.15. AC/Heater Controls Option
- 1.6.16. Lighter and Powerpoint Socket
- 1.6.17. AM/FM Radio
- 1.6.18. CB Radio
- 1.6.19. Fuses and Circuit Breakers
- 1.6.20. Secondary Exit
- 1.7. Operation Operating the Machine
- 1.7.1. Log Loader Component Locator
- 1.7.2. Optional Attachments
- 1.7.3. PreStart Checks
- 1.7.4. Throttle Switch
- 1.7.5. Normal Engine Starting Above 0C (32F)
- 1.7.6. Using a Battery Charger
- 1.7.7. Cold Weather WarmUp
- 1.7.8. Stopping the Engine
- 1.7.9. Loader Operation General
- 1.7.10. Stabilizers Raise/Lower
- 1.7.11. Turntable Rotation
- 1.7.12. Main Boom Raise/Lower
- 1.7.13. Stick Boom Raise/Lower
- 1.7.14. Grapple Open/Close
- 1.7.15. Grapple Rotate
- 1.7.16. Transporting the Log Loader
- 1.7.17. Manual Lowering of Main Boom
- 1.8. Maintenance Machine
- 1.8.1. Fluids and Lubricants Specifications Table
- 1.8.2. Breakin Engine Oil
- 1.8.3. Diesel Engine Oil
- 1.8.4. Swing Gearbox Oil
- 1.8.5. Hydraulic System Oil
- 1.8.6. Diesel Fuel
- 1.8.7. BioDiesel Fuel
- 1.8.8. Low Sulfur Diesel Fuel Conditioner
- 1.8.9. Diesel Fuel Storage
- 1.8.10. Diesel Engine Coolant
- 1.8.11. Supplemental Coolant Additives
- 1.8.12. Lubricant Storage
- 1.8.13. Alternative and Synthetic Lubricants
- 1.8.14. Mixing of Lubricants
- 1.8.15. Checking Skylight Regularly
- 1.8.16. Use Proper Trailer Tires
- 1.9. Maintenance Periodic Maintenance
- 1.9.1. Service Your Machine at Specified Intervals
- 1.9.2. Check the Hour Meter Regularly
- 1.9.3. Use Correct Fuels and Lubricants
- 1.9.4. Prepare Machine for Maintenance
- 1.9.5. Conversion Table for Pressures
- 1.9.6. Engine Break in Period
- 1.9.7. Maintenance and Repair Record Keeping System
- 1.9.8. Fluid Analysis Program Test Kits and 3Way Coolant Test Kit
- 1.9.9. Periodic Maintenance Table
- 1.10. Maintenance As Required
- 1.10.1. Check Air Filter Restriction Indicator
- 1.10.2. Check Fire Extinguisher
- 1.10.3. Drain Water and Sediment from Fuel Tank
- 1.10.4. Check and Drain Fuel/Water Separator
- 1.11. Maintenance Every 10 Hours or Daily
- 1.11.1. Check Engine Oil Level
- 1.11.2. Check Engine Air Filters and Ducting
- 1.11.3. Check Engine Coolant Level
- 1.11.4. Check Fuel/Water Separator
- 1.11.5. Check Hydraulic Oil Level
- 1.11.6. Check Windshield Washer Fluid Level
- 1.11.7. Check Hydraulic Filter Indicator
- 1.11.8. Check Swing Gearbox Oil Level
- 1.11.9. Lubricate Grapple
- 1.11.10. Lubricate Ring Gear and Turntable Bearing
- 1.11.11. Lubricate Boom and Cylinder Pivots
- 1.11.12. Lubricate Stabilizer and Cylinder Pins
- 1.11.13. Check Engine Gauges
- 1.11.14. Clean External Surfaces and Engine Compartment
- 1.11.15. Check and Clean Radiator and Oil Cooler Fins
- 1.11.16. Fill Fuel Tank
- 1.11.17. Check and Clean Shroud
- 1.12. Maintenance Every 50 Hours or Weekly
- 1.12.1. Check Fire Extinguisher
- 1.12.2. Check Pump Mounting Bolts Torque
- 1.12.3. Check Engine Mounting Bolts Torque
- 1.12.4. Check Boom and Cylinder Pin Retainers Torque
- 1.12.5. Check Stabilizer and Cylinder Pin Retainers Torque
- 1.12.6. Check Loader Mounting Bolts Torque
- 1.12.7. Check Heel Mounting Bolts Torque
- 1.12.8. Lubricate Grapple Rotator
- 1.13. Maintenance Initial Service 100 Hours
- 1.13.1. Change Engine Oil and Filter
- 1.13.2. Change Swing Gearbox Oil
- 1.14. Maintenance Every 100 Hours
- 1.14.1. Check Seat Belt and Belt Support
- 1.14.2. Check Battery Electrolyte Level
- 1.14.3. Check Swing Gearbox Mounting Cap Screws Torque
- 1.15. Maintenance Every 250 Hours
- 1.15.1. Change Engine Oil and Filter
- 1.15.2. Change Engine Fuel Filter
- 1.15.3. Drain Water and Sediment from Fuel Tank
- 1.15.4. Change Hydraulic Oil Return Filters
- 1.15.5. Clean Muffler
- 1.16. Maintenance Every 500 Hours
- 1.16.1. Change Engine Air Filters
- 1.16.2. Change Fuel/Water Separator Element
- 1.16.3. Visually Check Turntable Bearing Mounting Cap Screws
- 1.16.4. Check Engine Fan Belt Tension
- 1.17. Maintenance Every 1000 Hours
- 1.17.1. Change Swing Gearbox Oil
- 1.18. Maintenance Every 2000 Hours
- 1.18.1. Change Engine Coolant and Flush Cooling System
- 1.18.2. Change Hydraulic Oil
- 1.18.3. Check Engine Fan Belt and Tensioner
- 1.19. Maintenance Every 4500 Hours
- 1.19.1. Replace Engine Crankshaft Dampener
- 1.20. Miscellaneous Machine
- 1.20.1. Change Hydraulic Pilot Pressure Filter
- 1.20.2. Installation of Log Loader on Trailer
- 1.20.3. Cooling System Pressure Test
- 1.20.4. Fuel System Bleeding
- 1.20.5. Inspecting and Cleaning Windows
- 1.21. Miscellaneous Operational Checkout
- 1.21.1. Operational Checkout
- 1.21.2. Inspection
- 1.21.3. Gauges and Indicators
- 1.21.4. Controls
- 1.22. Miscellaneous Troubleshooting
- 1.22.1. General Troubleshooting
- 1.22.2. Diagnose Engine
- 1.22.3. Diagnose Electrical System
- 1.22.4. Diagnose Hydraulic System
- 1.23. Miscellaneous Storage
- 1.23.1. Storage
- 1.23.2. Monthly Storage
- 1.24. Miscellaneous Serial Numbers
- 1.24.1. Model and Serial Number Record
- 1.24.2. Keep Proof of Ownership
- 1.24.3. Keep Machines Secure
- 1.25. Miscellaneous Specifications
- 1.25.1. Log Loader Machine Dimensions
- 1.25.2. Specifications
- 2. Page Numbers
- 2.1. Section 11
- 2.2. Section 12





