John Deere 655C, 755C Series II Crawler Loader Operator Manual OMT201669

Description

• Model List:
  • 655C Series II Crawler Loader
  • 755C Series II Crawler Loader

• 1. Contents
• 1.1. SafetySafety and Operator Conveniences
• 1.1.1. Safety and Operator Conveniences Features
• 1.2. SafetyGeneral Precautions
• 1.2.1. Recognize Safety Information
• 1.2.2. Follow Safety Instructions
• 1.2.3. Operate Only If Qualified
• 1.2.4. Wear Protective Equipment
• 1.2.5. Avoid Unauthorized Machine Modifications
• 1.2.6. Inspect Machine
• 1.2.7. Add Cab Guarding For Special Uses
• 1.2.8. Stay Clear of Moving Parts
• 1.2.9. Avoid HighPressure Oils
• 1.2.10. Avoid HighPressure Fluids
• 1.2.11. Beware of Exhaust Fumes
• 1.2.12. Prevent Fires
• 1.2.13. Prevent Battery Explosions
• 1.2.14. Handle Chemical Products Safely
• 1.2.15. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.2.16. Prepare for Emergencies
• 1.2.17. Clean Debris from Machine
• 1.3. SafetyOperating Precautions
• 1.3.1. Start Only From Operators Seat
• 1.3.2. Use and Maintain Seat Belt
• 1.3.3. Prevent Unintended Machine Movement
• 1.3.4. Avoid Work Site Hazards
• 1.3.5. Keep Riders Off Machine
• 1.3.6. Avoid Backover Accidents
• 1.3.7. Avoid Machine Tip Over
• 1.4. SafetyMaintenance Precautions
• 1.4.1. Park And Prepare For Service Safely
• 1.4.2. Service Cooling System Safely
• 1.4.3. Remove Paint Before Welding or Heating
• 1.4.4. Make Welding Repairs Safely
• 1.4.5. Drive Metal Pins Safely
• 1.5. SafetySafety Signs
• 1.5.1. Safety Signs
• 1.6. OperationOperators Station
• 1.6.1. Operators Station
• 1.6.2. Instrument Panel
• 1.6.3. Instrument Panel Buttons
• 1.6.4. Instrument Panel Indicators
• 1.6.5. Instrument Panel Gauges
• 1.6.6. Speed Range Selector Switch
• 1.6.7. Horn Button
• 1.6.8. Park Brake Switch
• 1.6.9. Park Lock Lever
• 1.6.10. Key Switch
• 1.6.11. Windshield Wiper and Washer
• 1.6.12. Heating and Air Conditioning Controls
• 1.6.13. Flood Light Switch
• 1.6.14. Cab Warning Light
• 1.6.15. Adjust Standard Suspension Seat
• 1.6.16. Adjust Air Suspension SeatIf Equipped
• 1.6.17. Operators Manual Compartment
• 1.6.18. Dome Light
• 1.6.19. Door Latch
• 1.6.20. Window Lock
• 1.6.21. Secondary Exit
• 1.7. OperationOperating the Machine
• 1.7.1. Inspect Machine Daily Before Starting
• 1.7.2. Starting the Engine
• 1.7.3. Engine WarmUp
• 1.7.4. Cold Weather WarmUp
• 1.7.5. Cold Weather Starting
• 1.7.6. Using Booster Batteries24Volt System
• 1.7.7. Steering the Machine
• 1.7.8. Using Engine Speed Control Lever
• 1.7.9. Controlling Machine Travel Speed
• 1.7.10. Driving the Machine
• 1.7.11. Stopping the Engine
• 1.7.12. Stopping the Machine
• 1.7.13. Parking the Machine
• 1.7.14. Parking Brake
• 1.7.15. Boom and Bucket Control Lever
• 1.7.16. Using Bucket Float
• 1.7.17. Using Bucket ReturntoDig
• 1.7.18. Operating and Maintenance Undercarriage Tips
• 1.7.19. Operating in Water and Mud
• 1.7.20. Loading Machine on a Trailer
• 1.7.21. Loading Machine with Crane
• 1.7.22. Towing the Machine
• 1.8. MaintenanceMachine
• 1.8.1. Diesel Fuel
• 1.8.2. Biodiesel Fuel
• 1.8.3. Low Sulfur Diesel Fuel Conditioner
• 1.8.4. Diesel Fuel Storage
• 1.8.5. Diesel Engine Oil Tier 2 and Stage II
• 1.8.6. Diesel Engine Oil and Filter Service Intervals
• 1.8.7. Track Rollers, Front Idler and Carrier Roller Oil
• 1.8.8. Transmission, Hydraulic and Final Drive Seal Cavity Oil
• 1.8.9. Splitter Box Oil
• 1.8.10. Final Drive Oil
• 1.8.11. Diesel Engine Coolant
• 1.8.12. Alternative and Synthetic Lubricants
• 1.9. MaintenancePeriodic Maintenance
• 1.9.1. Service Your Machine at Specified Intervals
• 1.9.2. Check the Hour Meter Regularly
• 1.9.3. Prepare Machine for Maintenance
• 1.9.4. Tilt Cab/Canopy (ROPS)
• 1.9.5. Fuel Tank
• 1.9.6. Fluid Analysis Program Test Kits and 3Way Coolant Test Kit
• 1.9.7. Service Intervals
• 1.9.8. Required Parts
• 1.10. MaintenanceAs Required
• 1.10.1. Drain Water and Sediment From Fuel Water Separator
• 1.10.2. Drain Fuel Tank
• 1.10.3. Check Track Sag
• 1.10.4. Adjust Track Sag
• 1.10.5. Grease Cab Door Hinges
• 1.10.6. Inspect, Clean, and Replace Engine Air Cleaner Elements
• 1.10.7. Inspect Belt
• 1.11. MaintenanceEvery 10 Hours or Daily
• 1.11.1. Check Coolant Level
• 1.11.2. Check Engine Oil Level
• 1.11.3. Check Transmission/Hydraulic System Oil Level
• 1.12. MaintenanceEvery 50 Hours
• 1.12.1. Check Splitter Box Oil Level
• 1.12.2. Grease Loader Linkage and Cylinder Pivots
• 1.13. MaintenanceEvery 250 Hours
• 1.13.1. Change Engine Oil and Filter
• 1.14. MaintenanceEvery 500 Hours
• 1.14.1. Replace Fuel Filters (S.N. 006200 006823)
• 1.14.2. Replace Fuel Filters (S.N. 006824)
• 1.14.3. Check Battery Electrolyte Level and Terminals
• 1.14.4. Check Case Drain Filters
• 1.14.5. Change Final Drive Seal Cavity Oil
• 1.14.6. Check Case Drain Filters
• 1.14.7. Check Final Drive Oil Level
• 1.14.8. Change Final Drive Oil
• 1.14.9. Check Air Intake Hose
• 1.14.10. Change Splitter Box Oil
• 1.14.11. Replace Coolant Filter
• 1.14.12. Check Coolant Conditioner in Radiator
• 1.14.13. Replace Transmission/Hydraulic Charge Oil Filter
• 1.15. MaintenanceEvery 1000 Hours
• 1.15.1. Check and Adjust Valve Lash
• 1.15.2. Change Final Drive Seal Cavity Oil
• 1.15.3. Check Case Drain Filters
• 1.15.4. Check Final Drive Oil Level
• 1.15.5. Change Final Drive Oil
• 1.16. MaintenanceEvery 2000 Hours
• 1.16.1. Drain and Flush Cooling System
• 1.16.2. Replace Engine Crankcase Oil Separator
• 1.16.3. Change Transmission/Hydraulic System Oil
• 1.17. MaintenanceEvery 4500 Hours
• 1.17.1. Replace Engine Crankshaft Dampener
• 1.18. MiscellaneousMachine
• 1.18.1. Adjusting Arm Rest
• 1.18.2. Cleaning and Replacing Cab Fresh Air Filters
• 1.18.3. Cleaning and Replacing Cab Recirculating Air Filter
• 1.18.4. Bleeding Fuel System655C
• 1.18.5. Bleeding Fuel System755C
• 1.18.6. Replacing Belt
• 1.18.7. Resetting Circuit Breaker (655C)
• 1.18.8. Resetting Circuit Breaker (755C)
• 1.18.9. Fuse Specifications
• 1.18.10. Replacing Fuses
• 1.18.11. Replacing Dome Light Bulb
• 1.18.12. Replacing Indicator Bulbs
• 1.18.13. Replacing Control Panel Button Bulbs
• 1.18.14. Replacing Flood Light Bulb
• 1.18.15. Removing and Installing Bucket Teeth
• 1.18.16. Do Not Service or Adjust Injection Nozzles or Injection Pump
• 1.18.17. Do Not Service Control Valves and Cylinders
• 1.18.18. Precautions for Alternator and Regulator
• 1.18.19. Handling, Checking and Servicing Batteries Carefully
• 1.18.20. Using Battery Charger
• 1.18.21. Removing Batteries
• 1.18.22. Replacing Batteries
• 1.18.23. Checking Air Conditioner Receiver/Dryer
• 1.18.24. Track Sag General Information
• 1.18.25. Checking and Adjusting Idler Side Play
• 1.18.26. Checking and Adjusting Idler Vertical Play
• 1.18.27. Adding Oil to the Front Idler
• 1.18.28. Cleaning Track Components
• 1.18.29. Do Not Service Control Valves and Cylinders
• 1.18.30. Checking Track Shoe Cap Screw Torque
• 1.18.31. Hardware Torque Specifications
• 1.19. MiscellaneousOperational Checkout
• 1.19.1. Operational Checkout
• 1.20. MiscellaneousTroubleshooting
• 1.20.1. Electrical System
• 1.20.2. Hydraulic System
• 1.20.3. Travel Gear and Track
• 1.20.4. Heating System
• 1.21. MiscellaneousStorage
• 1.21.1. Prepare Machine For Storage
• 1.22. MiscellaneousSpecifications
• 1.22.1. and 755C Crawler Loader Dimensions
• 1.22.2. and 755C Crawler Loader Specifications
• 1.22.3. and 755C Crawler Loader Drain and Refill Capacities
• 1.23. MiscellaneousMachine Numbers
• 1.23.1. Record Product Identification Number (PIN)
• 1.23.2. Record Engine Serial Number
• 2. Page Number
• 2.1. Section 11
• 2.2. Section 12
• 2.3. Section 13
• 2.4. Section 14
• 2.5. Section 15
• 2.6. Section 21
• 2.7. Section 22
• 2.8. Section 31
• 2.9. Section 32
• 2.10. Section 33
• 2.11. Section 34
• 2.12. Section 35
• 2.13. Section 36
• 2.14. Section 37
• 2.15. Section 38
• 2.16. Section 39
• 2.17. Section 310
• 2.18. Section 41
• 2.19. Section 42
• 2.20. Section 43
• 2.21. Section 44
• 2.22. Section 45
• 2.23. Section 46