John Deere 9.0L Marine Diesel Engine (Tier 2 Stage II Platform) Operator Manual OMRG37504

Contents:
Record Keeping
Record Engine Serial Number
Engine Option Codes
Record High-Pressure Fuel Pump Model and Serial Numbers
Record ECU Serial Number
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
California Proposition 65 Warning
Illuminate Work Area Safely
Work in Clean Area
Use Proper Tools
Live With Safety
Prevent Machine Runaway
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
In Case of Fire
Handle Fluids Safely-Avoid Fires
Avoid Static Electricity Risk When Refueling
Service Machines Safely
Wear Protective Clothing
Protect Against Noise
Handling Batteries Safely
Prevent Acid Burns
Stay Clear of Rotating Drivelines
Install All Guards
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Protect Against High Pressure Spray
Prevent Battery Explosions
Avoid Hot Exhaust
Work In Ventilated Area
Service Cooling System Safely
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Fuels, Lubricants, and Coolant
Diesel Fuel
Supplemental Diesel Fuel Additives
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Fuel Filters
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Break-In Oil – Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil – Marine Engines
Engine Oil and Filter Service Intervals – Tier 2 and Stage II – Marine Engines
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Oil Filters
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Water Quality for Mixing with Coolant Concentrate
Operating in Warm Temperature Climates
Testing Coolant Freeze Point
Disposing of Coolant
Instrument Panels
John Deere Instrument (Gauge) Panel
John Deere Instrument (Gauge) Panel (Continued)
PV101 Instrument Panels
PV101 Diagnostic Gauge – Using
PV101 Diagnostic Gauge – Main Menu
PV101 Diagnostic Gauge – Essential Menus
DG14 Diagnostic Gauge – Using
DG14 Diagnostic Gauge – Main Menu
DG14 Diagnostic Gauge – Essential Menus
PV480 Instrument Panel
PV480 Diagnostic Gauge – Using
PV480 Diagnostic Gauge – Main Menu
PV480 Diagnostic Gauge – Essential Menus
Main Menu Navigation
Engine Configuration Data
Accessing Stored Trouble Codes
Accessing Active Trouble Codes
Engine Shutdown Codes
Adjusting Backlighting
Adjusting Contrast
Selecting Units Of Measurement
Setup 1-Up Display
Setup 4-Up Display
HelmView Display Panel
Product Information
Display Features
Navigation
Setting up your display for the first time
Product Features
Reprogramming the Display
Group Numbers
Engine Operation
Sea Trials for Performance and Warranty
Marine Break-In Service
Auxiliary Gear Drive Limitations
Generator Set (Standby) Applications
Starting the Engine
Normal Engine Operation
Cold Weather Operation
Warming Engine
Idling Engine
Stopping the Engine
Using a Booster Battery or Charger
Lubrication and Maintenance
Required Emission-Related Information
Observe Service Intervals
Use Correct Fuels, Lubricants, and Coolant
Lubrication and Maintenance Service Interval Chart-Propulsion and Prime Power Units
Lubrication and Maintenance Service Interval Chart-Standby Generator Sets
Lubrication & Maintenance – Daily
Daily Prestarting Checks
Lubrication & Maintenance – 250 Hours/6 Months
Servicing Fire Extinguisher
Servicing Battery
Changing Engine Oil and Replacing Oil Filter
Visually Inspecting Coolant Pump
Checking Engine Mounts
Inspecting and Replacing Zinc Plugs (If Equipped)
Lubrication & Maintenance – 500 Hours/12 Months
Replace Closed Crankcase Vent Filter (If Equipped)
Checking Air Intake System
Checking Engine Electrical Ground Connections
Removing and Installing Fuel Filters
Checking Belt Tensioner Spring Tension and Belt Wear
Checking Belt Wear
Checking Tensioner Spring Tension
Checking Cooling System
Testing Diesel Engine Coolant
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
Pressure Testing Cooling System
Inspecting and Cleaning Heat Exchanger Core (Heat Exchanger Engines)
Removing, Inspecting, and Cleaning Engine Aftercooler Core
Installing Aftercooler Core
Replacing Sea Water Pump Impeller (If Equipped)
Lubrication & Maintenance – 2000 Hours/24 Months
Checking Crankshaft Vibration Damper
Checking and Adjusting Engine Speeds
Flushing And Refilling Cooling System
Bleeding Air From Cooling System
Testing Thermostats
Adjusting Valve Clearance
Overhauling Sea Water Pump (If Equipped)
Service As Required
Additional Service Information
Do Not Modify Fuel System
Drain Water From Fuel Filters
Adding Coolant
Pre-Start Cleaning Guide
Servicing Air Cleaner Filter Element
Replacing Air Cleaner Filter Element
Cleaning Primary Filter Element
Element Storage
Replacing Fan/Alternator Belt
Checking Fuses
Checking Electrical Wiring And Connections
Bleeding Fuel System
Checking Air Compressors (If Equipped)
Checking Refrigerant (A/C) Compressor (If Equipped)
Troubleshooting
General Troubleshooting Information
Sea Water Flow-Heat Exchanger Engines
Engine Troubleshooting
Engine Troubleshooting (Continued)
Engine Troubleshooting (Continued)
Lubrication System Troubleshooting
Cooling System Troubleshooting
Air Intake System Troubleshooting
Low Pressure Fuel System Troubleshooting
Retrieving Diagnostic Trouble Codes
Displaying Of Diagnostic Trouble Codes (DTCs)
Listing of Diagnostic Trouble Codes (DTCs)
Intermittent Fault Diagnostics
Precautions for Electrical System When Steam Cleaning Engine
Transition Harness Wiring Diagram
Engine Wiring Diagram for John Deere Main (Wheel House) Instrument Panel
Engine Wiring Diagram for John Deere Optional Fly Bridge Instrument Panel
Engine Wiring Diagram for John Deere Electronic Control Unit (ECU) – 12V or 24V
Precautions for Welding
Precautions For Welding On Vessels Equipped With Electronic Engine Control Unit (ECU)
Storage
Engine Storage Guidelines
Preparing Engine for Long Term Storage
Removing Engine from Long Term Storage
Specifications
General Marine Engine Specifications
Engine Power Specifications – Propulsion Applications
Engine Power Specifications – Generator Set Applications
Engine Crankcase Oil Fill Quantities
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records
Daily (Prestarting) Service
250 Hour/6 Month Service
500 Hours/12 Months Service
2000 Hour/24 Month Service
Service As Required
Warranty
John Deere Warranty in OEM Applications
Emissions Control System Certification Label
U.S. Marine Compression-Ignition Engine Emission Control Warranty Statement
European Union (EU) Declaration of Emissions Conformity
Service Literature
Technical Information