John Deere 9.0L OEM Diesel Engine (Tier 3 Stage III A Platform) Operator Manual OMRG36864

Contents:
Record Keeping
Record Engine Serial Number
Engine Option Codes
Record High-Pressure Fuel Pump Model and Serial Numbers
Record Rear Power Take-Off (PTO) Serial Number (If Equipped)
Record ECU Serial Number
Emergency Stationary Engine Rule
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
California Proposition 65 Warning
Illuminate Work Area Safely
Work in Clean Area
Use Proper Tools
Live With Safety
Prevent Machine Runaway
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
In Case of Fire
Handle Fluids Safely-Avoid Fires
Avoid Static Electricity Risk When Refueling
Service Machines Safely
Wear Protective Clothing
Protect Against Noise
Handling Batteries Safely
Prevent Acid Burns
Stay Clear of Rotating Drivelines
Install All Guards
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Protect Against High Pressure Spray
Prevent Battery Explosions
Avoid Hot Exhaust
Work In Ventilated Area
Service Cooling System Safely
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Fuels, Lubricants, and Coolant
Diesel Fuel
Supplemental Diesel Fuel Additives
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Aviation (Jet) Fuels
Fuel Filters
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Break-In Oil – Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil – Tier 3 and Stage IIIA
Engine Oil and Filter Service Intervals – Tier 3 and Stage IIIA – OEM Applications
Diesel Engine Oil and Filter Service Intervals
Engine Oil and Filter Service Intervals (Jet Fuel Capable Engines Only)
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Oil Filters
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Water Quality for Mixing with Coolant Concentrate
Operating in Warm Temperature Climates
Testing Coolant Freeze Point
Disposing of Coolant
Instrument Panels
PV101 Instrument Panels
PV101 Diagnostic Gauge – Using
PV101 Diagnostic Gauge – Main Menu
PV101 Diagnostic Gauge – Essential Menus
DG14 Diagnostic Gauge – Using
DG14 Diagnostic Gauge – Main Menu
DG14 Diagnostic Gauge – Essential Menus
PV480 Instrument Panel
PV480 Diagnostic Gauge – Using
PV480 Diagnostic Gauge – Main Menu
PV480 Diagnostic Gauge – Essential Menus
Main Menu Navigation
Engine Configuration Data
Accessing Stored Trouble Codes
Accessing Active Trouble Codes
Engine Shutdown Codes
Adjusting Backlighting
Adjusting Contrast
Selecting Units Of Measurement
Setup 1-Up Display
Setup 4-Up Display
John Deere PowerSight
Engine Operation
Break-In Service
Auxiliary Gear Drive Limitations
Generator Set (Standby) And All Other OEM Engine Applications
Starting the Engine
Normal Engine Operation
Cold Weather Operation
Warming Engine
Idling Engine
Changing Engine Speed
Stopping the Engine
Using a Booster Battery or Charger
Lubrication and Maintenance
Required Emission-Related Information
Observe Service Intervals
Use Correct Fuels, Lubricants, and Coolant
Lubrication and Maintenance Service Interval Chart
Lubrication and Maintenance Service Interval Chart-Jet Fuel Capable Engines
Lubrication & Maintenance/Daily
Daily Prestarting Checks
Lubrication & Maintenance/500 Hour/12 Month – Jet Fuel 250 Hour
Servicing Fire Extinguisher
Servicing Battery
Changing Engine Oil and Replacing Oil Filter
Visually Inspecting Coolant Pump
Checking Crankcase Vent Hose and Valve
Checking Air Intake System
Replacing Fuel Filter Elements (Diesel Fuel)
Replacing Fuel Filter and Dosing Elements (Jet Fuel Capable Engines)
Checking Belt Tensioner Spring Tension and Belt Wear
Checking Belt Wear
Checking Tensioner Spring Tension
Checking Cooling System
Testing Diesel Engine Coolant
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
Pressure Testing Cooling System
Checking and Adjusting Engine Speeds
Checking Engine Mounts
Checking Engine Ground Connection
Lubrication&Maintenance/2000Hour/24Month
Flushing And Refilling Cooling System
Bleeding Air From Cooling System
Testing Thermostats
Adjusting Valve Clearance
Checking Crankshaft Vibration Damper
Service As Required
Additional Service Information
Do Not Modify Fuel System
Drain Water From Fuel Filters
Adding Coolant
Pre-Start Cleaning Guide
Replacing Air Cleaner Filter Elements
Inspecting Primary Filter Element
Cleaning Primary Filter Element
Element Storage
Replacing Fan/Alternator Belt
Checking Fuses
Checking Electrical Wiring And Connections
Bleeding Fuel System
Checking Air Compressors (If Equipped)
Checking Freon (A/C) Compressor (If Equipped)
Checking Rear Power Take-Off (PTO)
Troubleshooting
General Troubleshooting Information
Instrument Panel Method for Retrieving Diagnostic Trouble Codes
Displaying Of Diagnostic Trouble Codes (DTCs)
Listing of Diagnostic Trouble Codes (DTCs)
Intermittent Fault Diagnostics
Displaying Diagnostic Gauge Software
Engine Troubleshooting
Electrical Troubleshooting
Lubrication System Troubleshooting
Cooling System Troubleshooting
Air Intake and Exhaust System Troubleshooting
Precautions for Electrical System When Steam Cleaning Engine
Engine Wiring Harness Layout
Precautions For Welding
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel)
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) (Continued)
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) (Continued)
Storage
Engine Storage Guidelines
Preparing Engine for Long Term Storage
Removing Engine from Long Term Storage
Specifications
General OEM Engine Specifications
Engine Power and Speed Rating Specifications 1
Engine Crankcase Oil Fill Quantities
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records
Daily (Prestarting) Service
250 Hour/12 Month Service (Jet Fuel Capable Engines)
500 Hours of Operation/or Every 12 Months Service
2000 Hours of Operation/or Every 24 Months Service
Service as Required
Warranty
John Deere Warranty in OEM Applications
Emissions Control System Certification Label
CARB Non-road Emissions Control Warranty Statement-Compression Ignition
EPA Non-road Emissions Control Warranty Statement-Compression Ignition
Service Literature
Technical Information