John Deere PowerTech 0.9 1.1 1.2 1.5 2.0L OEM Diesel Engine Operator Manual OMRG26439

Contents:
Record Keeping
Record Engine Serial Number
Record Fuel Pump Model Number
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
Prevent Bypass Starting
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Handle Fluids Safely-Avoid Fires
Service Engine Safely
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Practice Safe Maintenance
Work In Ventilated Area
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Service Cooling System Safely
Install Fan Guards
Avoid Hot Parts
Avoid Harmful Asbestos Dust
Prevent Battery Explosions
Handling Batteries Safely
Protect Against High Pressure Spray
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Fuels, Lubricants, and Coolant
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Testing Diesel Fuel
Biodiesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Oil – Tier 2 and Stage II
Extended Diesel Engine Oil Service Intervals
Mixing of Lubricants
Oilscan and CoolScan
Alternative and Synthetic Lubricants
Lubricant Storage
Multipurpose Extreme Pressure (EP) Grease
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Drain Intervals for Diesel Engine Coolant
Supplemental Coolant Additives
Testing Diesel Engine Coolant
Operating in Warm Temperature Climates
Disposing of Coolant
Engine Operating Guidelines
Instrument (Gauge) Panel
Normal Engine Operation
Break-In Service
Standby Power Units
Starting the Engine
Cold Weather Starting
Warming Engine
Idling Engine
Stopping the Engine
Using a Booster Battery or Charger
Lubrication and Maintenance
Observe Service Intervals
Use Correct Fuels, Lubricants, and Coolant
Lubrication and Maintenance Service Interval Chart
Lubrication & Maintenance/Daily
Daily Prestarting Checks
Lubrication & Maintenance/100 Hour
Servicing Fire Extinguisher
Retighten Engine Mounting Hardware
Servicing Battery
Lubrication & Maintenance/200 Hour/3 Month
Changing Engine Oil and Oil Filter
Check and Adjust V-Belt Tension
Cleaning Axial Seal Air Cleaner Element
Washing Axial Seal Air Cleaner Element
Inspect Axial Seal Air Cleaner Element
Lubrication & Maintenance/400 Hour/6 Month
Checking Air Intake System
Replace Axial Seal Air Cleaner Element (If Equipped)
Replacing Radial Seal Air Cleaner Filter Element (If Equipped)
Replace Fuel Filter Element
Check and Service Fuel Injection Nozzles
Check Fuel Injection Pump Timing
Adjust Engine Valve Clearance
Lubrication&Maintenance/1000Hour/12Month
Pressure Testing Cooling System
Flushing Cooling System
Service As Required
Additional Service Information
Do Not Modify Fuel System
Adding Coolant
Bleed Fuel System on 3009 Engines
Bleed Fuel System on 3011, 3012, 3015 and 4020 Engines
Replace V-Belt
Troubleshooting
General Troubleshooting Information
Power Unit Engine Wiring Harness Diagram
Electrical System Schematic
Engine Troubleshooting
Electrical Troubleshooting
Storage
Engine Storage Guidelines
Preparing Engine for Long Term Storage
Removing Engine from Long Term Storage
Specifications
General Engine Specifications-3009D, 3011D, 3012D and 3015D
General Engine Specifications-4020D and 4020T
Engine Crankcase Oil Fill Quantities
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records
Daily (Prestarting) Service
100 Hour Service
200 Hour/3 Month Service
400 Hour/6 Month Service
1000 Hour/12 Month Service
Service as Required
Warranty
U.S. EPA Emissions Control Warranty Statement
Emissions Control System Certification Label