John Deere PowerTech 2.9L OEM Diesel Engine Operator Manual OMRG27897

Contents:
Record Keeping
Engine Serial Number Plate
Record Engine Serial Number
Engine Option Codes
Record Fuel Injection Pump Model Number
Emergency Stationary Engine Rule
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
California Proposition 65 Warning
Illuminate Work Area Safely
Work in Clean Area
Use Proper Tools
Live With Safety
Prevent Machine Runaway
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
In Case of Fire
Handle Fluids Safely-Avoid Fires
Avoid Static Electricity Risk When Refueling
Service Machines Safely
Wear Protective Clothing
Protect Against Noise
Handling Batteries Safely
Prevent Acid Burns
Stay Clear of Rotating Drivelines
Install All Guards
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Protect Against High Pressure Spray
Prevent Battery Explosions
Avoid Hot Exhaust
Work In Ventilated Area
Service Cooling System Safely
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Fuels, Lubricants, and Coolant
Diesel Fuel
Supplemental Diesel Fuel Additives
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Aviation (Jet) Fuels
Burner Fuels
Fuel Filters
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Break-In Oil – Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil – Tier 3 and Stage IIIA
Engine Oil and Filter Service Intervals – Tier 3 and Stage IIIA – OEM Applications
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Oil Filters
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Water Quality for Mixing with Coolant Concentrate
Operating in Warm Temperature Climates
Testing Coolant Freeze Point
Disposing of Coolant
Engine Operating Guidelines
Instrument (Gauge) Panels
Auxiliary Gear Drive Limitations
Generator Set (Standby) Applications
Starting The Engine
Break-In Service
After Break-In Service
Normal Engine Operation
Cold Weather Operation
Warming Engine
Changing Engine Speed-Standard (Mechanical) Governor
Idling Engine
Stopping The Engine
Using A Booster Battery Or Charger
Lubrication and Maintenance
Required Emission-Related Information
Observe Service Intervals
Use Correct Fuels, Lubricants, And Coolant
Lubrication And Maintenance Service Interval Chart
Lubrication & Maintenance/Daily
Daily Prestarting Checks
Lubrication & Maintenance/250 Hour/6 Month
Servicing Fire Extinguisher
Lubricating PTO Clutch Shaft Bearings
Servicing Battery
Changing Engine Oil And Replacing Oil Filter-All Except 3029TF270 Engines
Checking Fan And Alternator V-Belt Tension
Checking PTO Clutch Adjustment
Checking Engine Mounts
Lubrication & Maintenance/500 Hour/12 Month
Changing Engine Oil And Replacing Oil Filter-3029TF270 Engine Only
Lubricating PTO Clutch Internal Levers And Linkage
Cleaning Crankcase Vent Tube
Checking Air Intake System
Replacing Fuel Filter/Bleeding System
Checking Cooling System
Testing Diesel Engine Coolant
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
Pressure Testing Cooling System
Checking and Adjusting Engine Speeds
Lubrication & Maintenance/600 Hour
Checking And Adjusting Engine Valve Clearance
Lubrication&Maintenance/2000 Hour/24 Month
Adjusting Variable Speed (Droop) On Generator Set Engine (Stanadyne Injection Pumps Only)
Flushing And Refilling Cooling System
Testing Thermostat Opening Temperature
Service As Required
Additional Service Information
Do Not Modify Fuel System
Adding Coolant
Pre-Start Cleaning Guide
Bleeding The Fuel System
Replacing Air Cleaner Filter Elements
Inspecting Primary Filter Element
Cleaning Primary Filter Element
Element Storage
Replace Fan And Alternator Belts
Inspecting Power Take-Off (PTO) Clutch
Checking Fuses
Troubleshooting
General Troubleshooting Information
North American Wiring Diagram
Engine Troubleshooting
Electrical Troubleshooting
Lubrication System Troubleshooting
Cooling System Troubleshooting
Air Intake System Troubleshooting
Storage
Engine Storage Guidelines
Preparing Engine for Long Term Storage
Removing Engine from Long Term Storage
Specifications
General OEM Engine Specifications
Engine Power and Speed Specifications – 3029
Engine Crankcase Oil Fill Quantities
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication And Maintenance Records
Daily (Prestarting) Service
250 Hour/6 Month Service
500 Hour/12 Month Service
2000 Hour/24 Month Service
Service As Required
Warranty
John Deere Warranty in OEM Applications
Emissions Control System Certification Label
EPA Non-road Emissions Control Warranty Statement-Compression Ignition
CARB Non-road Emissions Control Warranty Statement-Compression Ignition
John Deere Service Literature Available
Technical Information