John Deere PowerTech M 4.5L OEM Diesel Engine – SDMO Only Operator Manual OMDZ105870

Description

• Model List:
  • PowerTech M 4.5L OEM Diesel Engine – SDMO Only

• 1. Contents
• 1.1. Record Keeping
• 1.1.1. Engine Serial Number Plate
• 1.1.2. Record Engine Serial Number
• 1.1.3. Engine Option Codes
• 1.1.4. Record Fuel Injection Pump Information
• 1.1.5. Recognize Safety Information
• 1.1.6. Understand Signal Words
• 1.1.7. Follow Safety Instructions
• 1.1.8. Replace Safety Signs
• 1.1.9. California Proposition 65 Warning
• 1.1.10. Illuminate Work Area Safely
• 1.1.11. Work in Clean Area
• 1.1.12. Use Proper Tools
• 1.1.13. Live With Safety
• 1.1.14. Prevent Machine Runaway
• 1.1.15. Handle Fuel SafelyAvoid Fires
• 1.1.16. Prepare for Emergencies
• 1.1.17. Handle Starting Fluid Safely
• 1.1.18. In Case of Fire
• 1.1.19. Handle Fluids SafelyAvoid Fires
• 1.1.20. Avoid Static Electricity Risk When Refueling
• 1.1.21. Service Machines Safely
• 1.1.22. Wear Protective Clothing
• 1.1.23. Protect Against Noise
• 1.1.24. Handling Batteries Safely
• 1.1.25. Prevent Acid Burns
• 1.1.26. Stay Clear of Rotating Drivelines
• 1.1.27. Install All Guards
• 1.1.28. Practice Safe Maintenance
• 1.1.29. Remove Paint Before Welding or Heating
• 1.1.30. Avoid Heating Near Pressurized Fluid Lines
• 1.1.31. Avoid HighPressure Fluids
• 1.1.32. Do Not Open HighPressure Fuel System
• 1.1.33. Protect Against High Pressure Spray
• 1.1.34. Prevent Battery Explosions
• 1.1.35. Avoid Hot Exhaust
• 1.1.36. Work In Ventilated Area
• 1.1.37. Service Cooling System Safely
• 1.1.38. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.2. Fuels, Lubricants, and Coolant
• 1.2.1. Diesel Fuel Sulfur Content for PowerTech Engines without Aftertreatment System
• 1.2.2. Diesel Fuel
• 1.2.3. Supplemental Diesel Fuel Additives
• 1.2.4. Lubricity of Diesel Fuel
• 1.2.5. Handling and Storing Diesel Fuel
• 1.2.6. Biodiesel Fuel
• 1.2.7. Testing Diesel Fuel
• 1.2.8. Fuel Filters
• 1.2.9. Minimizing the Effect of Cold Weather on Diesel Engines
• 1.2.10. Diesel Engine BreakIn Oil NonEmissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
• 1.2.11. Diesel Engine Oil Tier 3 and Stage IIIA
• 1.2.12. Engine Oil and Filter Service Intervals
• 1.2.13. Mixing of Lubricants
• 1.2.14. Alternative and Synthetic Lubricants
• 1.2.15. Lubricant Storage
• 1.2.16. Oil Filters
• 1.2.17. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
• 1.2.18. Water Quality for Mixing with Coolant Concentrate
• 1.2.19. Operating in Warm Temperature Climates
• 1.2.20. Testing Coolant Freeze Point
• 1.2.21. Disposing of Coolant
• 1.3. Engine Operation
• 1.3.1. PV101 Instrument Panels
• 1.3.2. PV101 Diagnostic Gauge Using
• 1.3.3. PV101 Diagnostic Gauge Main Menu
• 1.3.4. PV101 Diagnostic Gauge Essential Menus
• 1.3.5. DG14 Diagnostic Gauge Using
• 1.3.6. DG14 Diagnostic Gauge Main Menu
• 1.3.7. DG14 Diagnostic Gauge Essential Menus
• 1.3.8. PV480 Instrument Panel
• 1.3.9. PV480 Diagnostic Gauge Using
• 1.3.10. PV480 Diagnostic Gauge Main Menu
• 1.3.11. PV480 Diagnostic Gauge Essential Menus
• 1.3.12. Normal Engine Operation
• 1.3.13. BreakIn Service
• 1.3.14. Auxiliary Gear Drive Limitations
• 1.3.15. Generator Set (Standby) Power Units
• 1.3.16. Starting The Engine
• 1.3.17. Cold Weather Starting
• 1.3.18. Warming Engine
• 1.3.19. Avoid Excessive Engine Idling
• 1.3.20. Stopping the Engine
• 1.3.21. Using a Booster Battery or Charger
• 1.3.22. Changing Generator Set Frequency
• 1.4. Lubrication and Maintenance
• 1.4.1. Required EmissionRelated Information
• 1.4.2. Observe Service Intervals
• 1.4.3. Use Correct Fuels, Lubricants, and Coolant
• 1.4.4. Lubrication and Maintenance Service Interval Chart
• 1.5. Lubrication Maintenance Daily
• 1.5.1. Daily Prestarting Checks
• 1.6. Lubrication Maintenance 750 Hours/12 Months
• 1.6.1. Servicing Fire Extinguisher
• 1.6.2. Checking Engine Mounts
• 1.6.3. Servicing Battery
• 1.6.4. Manual Belt Tensioner Adjustment
• 1.6.5. Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method For Engines Without Auxiliary Drive)
• 1.6.6. Changing Engine Oil and Replacing Filter
• 1.6.7. Checking Crankcase Vent System
• 1.6.8. Checking Air Intake System
• 1.6.9. Replacing Fuel Filter Elements
• 1.6.10. Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
• 1.6.11. Checking Engine Electrical Ground Connections
• 1.6.12. Checking Cooling System
• 1.6.13. Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
• 1.6.14. Testing Diesel Engine Coolant
• 1.6.15. Pressure Testing Cooling System
• 1.6.16. Checking and Adjusting Engine Speeds
• 1.7. Lubrication Maintenance 2250 Hours/24 Months
• 1.7.1. Adjusting Variable Speed (Droop) Generator Set Engines Only
• 1.7.2. Flushing and Refilling Cooling System
• 1.7.3. Testing Thermostats Opening Temperature
• 1.7.4. Check and Adjust Valve Clearance
• 1.8. Service As Required
• 1.8.1. Additional Service Information
• 1.8.2. Do Not Modify Fuel System
• 1.8.3. Adding Coolant
• 1.8.4. PreStart Cleaning Guide
• 1.8.5. Replacing Single Stage Air Cleaner
• 1.8.6. Replacing Axial Seal Air Cleaner Filter Element
• 1.8.7. Replacing Radial Seal Air Cleaner Filter Element
• 1.8.8. Replacing Fan and Alternator Belts
• 1.8.9. Checking Fuses
• 1.8.10. Checking Air Compressors (If Equipped)
• 1.8.11. Bleeding the Fuel System
• 1.9. Troubleshooting
• 1.9.1. General Troubleshooting Information
• 1.9.2. Precautions for Electrical System When Steam Cleaning Engine
• 1.9.3. Engine Troubleshooting
• 1.10. Storage
• 1.10.1. Engine Storage Guidelines
• 1.10.2. Preparing Engine for LongTerm Storage
• 1.10.3. Removing Engine from Long Term Storage
• 1.11. Specifications
• 1.11.1. General OEM Engine Specifications
• 1.11.2. Engine Power Ratings And Fuel System Specifications
• 1.11.3. Engine Crankcase Oil Fill Quantities
• 1.11.4. Unified Inch Bolt and Screw Torque Values
• 1.11.5. Metric Bolt and Screw Torque Values
• 1.12. Lubrication and Maintenance Records
• 1.12.1. Using Lubrication and Maintenance Records
• 1.12.2. Daily (Prestarting) Service
• 1.12.3. Hours/12 Months Service
• 1.12.4. Hours/24 Months Service
• 1.12.5. Service as Required
• 1.13. Warranty
• 1.13.1. John Deere Warranty in OEM Applications
• 1.13.2. Emissions Control System Certification Label
• 1.13.3. EPA Nonroad Emissions Control Warranty StatementCompression Ignition
• 1.13.4. CARB Nonroad Emissions Control Warranty StatementCompression Ignition
• 1.14. John Deere Service Literature Available
• 1.14.1. Technical Information
• 2. Page Number
• 2.1. Section 01
• 2.2. Section 05
• 2.3. Section 10
• 2.4. Section 15
• 2.5. Section 20
• 2.6. Section 25
• 2.7. Section 30
• 2.8. Section 35
• 2.9. Section 40
• 2.10. Section 45
• 2.11. Section 50
• 2.12. Section 55
• 2.13. Section 60
• 2.14. Section 65
• 2.15. Section 70