John Deere Timberjack 810C Forwarder Operator Manual F061510

Description

• Model List:
  • Timberjack 810C Forwarder

• 1. _eng.pdf
• 1.1. Forwarder
• 1.1.1. F061510
• 1.1.2. Issue 01/0101 Date 23.10.2001
• 1.1.3. Contents
• 1.2. Introduction
• 1.2.1. General
• 1.2.2. Where to Find Decals and Serial Number
• 1.2.3. Timberjack authorized dealers and service centers
• 1.2.4. Timberjack Continental Distribution Centers
• 1.3. Warranty
• 1.3.1. Hour Service
• 1.4. Safety Instructions
• 1.4.1. Safety Symbol
• 1.4.2. Signal Words
• 1.4.3. General Safety Precautions
• 1.4.3.1. Safety Signs and Decals
• 1.4.3.2. Operation and Maintenance
• 1.4.3.3. Radio Transmitters
• 1.4.3.4. First Aid
• 1.4.3.5. Daily Inspection
• 1.4.4. Operating Safety Precautions
• 1.4.4.1. General
• 1.4.4.2. Controls
• 1.4.4.3. Alarms
• 1.4.4.4. Emergency Exit
• 1.4.4.5. Operating the Machine
• 1.4.4.6. Loading the machine
• 1.4.4.7. Driving on frozen waters
• 1.4.4.8. Power cables
• 1.4.4.9. Driving on public roads and other transport driving
• 1.4.5. Servicing Safety Precautions
• 1.4.5.1. Securing the Service Position
• 1.4.5.2. Hot and Pressurized Fluids
• 1.4.5.3. Tire Pressures
• 1.4.5.4. Work Premises
• 1.4.5.5. Tools
• 1.4.6. Conservation of the Enviroment
• 1.4.7. Fire Prevention
• 1.4.7.1. What to Do if the Machine Catches Fire
• 1.5. Controls and Signal Lights
• 1.5.1. General
• 1.5.2. Front Dashboard
• 1.5.3. Start Key Positions
• 1.5.4. Window Washers and Wipers
• 1.5.5. Signal Lights and Drive Pedals
• 1.5.6. Overhead Panel Switches
• 1.5.7. Light Switches
• 1.5.8. Warning Lamps and Buzzer
• 1.5.9. Preparedness for telephone
• 1.5.10. Control Panels
• 1.5.10.1. Left Arm Control Panel
• 1.5.10.2. Right Arm Control Panel
• 1.5.10.3. Crane Controls LeftHand Side Lever
• 1.5.10.4. Crane Controls Right Hand Side Lever
• 1.5.11. Air Conditioner
• 1.5.11.1. Control panel
• 1.5.11.2. Operating instructions
• 1.5.12. Engine Heating Timer
• 1.5.12.1. General
• 1.5.12.2. Heating Time Switch
• 1.5.12.3. Malfunction codes
• 1.5.13. Seat
• 1.6. Operating the Forwarder
• 1.6.1. Operation
• 1.6.1.1. Function of Seat Safety Switch
• 1.6.1.2. Emergency Stopper
• 1.6.1.3. Operating the Crane
• 1.6.1.4. Brakes
• 1.6.1.5. Frame Brake
• 1.6.1.6. Steering
• 1.6.1.7. High/Low Gear and RearWheel Drive
• 1.6.1.8. Using the Differential LockUp
• 1.6.1.9. Operating the Decking Blade
• 1.6.2. Driving
• 1.6.2.1. Before Starting the Engine for the First Time in a Working Day
• 1.6.2.2. Starting the Engine
• 1.6.2.3. Stopping the Engine
• 1.6.2.4. OffRoad Driving
• 1.6.2.5. Driving on Road
• 1.6.3. Transporting the machine
• 1.6.4. Towing the Machine
• 1.6.5. Lifting the Cab
• 1.6.6. Lowering the Cab
• 1.7. Maintenance
• 1.7.1. Servicing safety precautions
• 1.7.2. General maintenance instructions
• 1.7.2.1. Bolt Torque Values
• 1.7.2.2. Cleaning the Cab Windows
• 1.7.3. Tyres
• 1.7.3.1. Changing wheels
• 1.7.3.2. Antislip fitting
• 1.7.3.3. Bogie tracks, fitting
• 1.7.4. Recommended lubricants and fluids
• 1.7.5. Capacities
• 1.7.5.1. Engine oil
• 1.7.5.2. Diesel fuel
• 1.7.5.3. Coolant
• 1.7.5.4. Brake fluid
• 1.7.5.5. Hydraulic oil
• 1.7.5.6. Gear oil
• 1.7.5.7. Grease
• 1.7.6. Service Intervals
• 1.7.7. Detailed Maintenance
• 1.7.7.1. Maintenance Daily or Every Ten Running Hours
• 1.7.7.2. Maintenance Weekly or Every 50 Running Hours
• 1.7.7.3. Maintenance Every 250 Running Hours
• 1.7.7.4. Maintenance Every 500 Running Hours
• 1.7.7.5. Maintenance Every 1000 Running Hours
• 1.7.7.6. Maintenance Every 2000 Running Hours
• 1.7.7.7. Maintenance after Every Six Months
• 1.7.7.8. Annual Maintenances
• 1.7.7.9. Maintenance When Necessary
• 1.8. Hydraulic system
• 1.8.1. General
• 1.8.1.1. Hydraulic tank
• 1.8.1.2. Vacuum pump
• 1.8.1.3. Filling with hydraulic fluid
• 1.8.1.4. Draining the hydraulic fluid
• 1.8.1.5. Bleeding air from the hydraulic system
• 1.8.2. Hydrostatic System
• 1.8.2.1. General
• 1.8.2.2. Bleeding Air from the Drive Hydraulic System
• 1.8.2.3. Check and Adjust the Hydrostatic System Drive Pump
• 1.8.2.4. Check and Adjust the Hydrostatic System Drive Motor
• 1.8.3. Working Hydraulic System
• 1.8.3.1. Bleeding Air from the Working Hydraulics
• 1.8.3.2. Check and Adjust the Pressures of the Working Hydraulics
• 1.8.3.3. Adjusting the Crane Pressure
• 1.8.3.4. Auxiliary Functions
• 1.8.3.5. Frame Brake
• 1.8.3.6. Optional Equipment
• 1.8.4. Brake System Checking and Adjusting
• 1.8.4.1. General
• 1.8.4.2. Bleeding the brakes
• 1.8.4.3. Checking and Adjusting Parking Brake Pressure
• 1.8.4.4. Checking the Drive Brake (Brake Pedals)
• 1.8.4.5. Checking the Service Brake
• 1.8.4.6. Checking the Brake Charging Pressure
• 1.8.4.7. How to check and adjust the brake system
• 1.8.4.8. Mechanical adjustment of brakes
• 1.8.5. Quick Couplers for Pressure Measurement and Adjusting Screws
• 1.8.5.1. Attachment Block (Hydac)
• 1.8.6. Hydraulic Schemas (F623039A)
• 1.8.6.1. Crane Hydraulics
• 1.8.6.2. Driving Hydraulics
• 1.8.6.3. Brake Hydraulics
• 1.8.6.4. Extra equipment
• 1.8.6.5. Proportional Decking Blade
• 1.8.7. Hydraulic Schemas (F618594A)
• 1.8.7.1. Crane Hydraulics
• 1.8.7.2. Driving Hydraulics
• 1.8.7.3. Brake Hydraulics
• 1.8.7.4. Extra equipment
• 1.9. Electrical System
• 1.9.1. Main Switch
• 1.9.2. Batteries
• 1.9.3. Welding
• 1.9.4. Fuses on the LeftHand Side in the Engine Compartment
• 1.9.5. Instrument Box Fuses
• 1.9.6. Instrument Box Relays
• 1.9.7. Other relays
• 1.9.8. Machine Sensors
• 1.9.8.1. Engine Speed Sensor
• 1.9.8.2. Coolant Temperature Sensor
• 1.9.8.3. Engine Oil Pressure Sensor
• 1.9.8.4. The RPM Sensor of the Drive Hydrostatics Motor
• 1.9.8.5. Hydraulic Oil Level Sensor
• 1.9.8.6. Hydraulic Oil Temperature Sensor
• 1.9.8.7. Hydraulic Oil Return Filter Sensor
• 1.9.9. Electrical schematics
• 1.10. Operating Power Transmission
• 1.10.1. High/Low Gear
• 1.10.2. Hydrostatic System
• 1.10.3. Control of Transmission
• 1.11. Crane
• 1.11.1. A General Description of the Crane
• 1.11.2. Operating Safety Precautions
• 1.11.3. General Operating Instructions
• 1.11.4. Crane Bolt Torque Values
• 1.11.5. Crane Maintenance
• 1.11.5.1. Assembly Instructions
• 1.11.5.2. Welding Instructions
• 1.11.5.3. Crane Maintenance Schedule
• 1.11.5.4. Crane Maintenance Daily or Every Ten Hours
• 1.11.5.5. Crane Maintenance Weekly or Every 50 hours
• 1.11.5.6. Crane Maintenance Every 250 Running Hours
• 1.11.5.7. Crane Maintenance Every 1000 Running Hours
• 1.11.5.8. Crane Maintenance When Necessary
• 1.11.6. Technical Specifications
• 1.11.6.1. Timberjack TJ 51 F
• 1.11.6.2. Rotator and Grapple
• 1.12. Optional Equipment
• 1.12.1. Air Conditioner
• 1.12.1.1. Introduction
• 1.12.1.2. Main Parts of Air Conditioning System
• 1.12.1.3. Air Conditioner Maintenance Instructions
• 1.12.2. Fire extinguisher system
• 1.12.2.1. Control unit
• 1.12.2.2. Check every day
• 1.12.2.3. Check every week
• 1.12.2.4. Annual inspection
• 1.12.3. Handheld fire extinguishers
• 1.13. Technical Specifications