Yanmar TVN Series Industrial Engines Operator Manual 0ATNV-G00101

Description

• Model List:
  • TVN Series Industrial Engines

• 1. Yanmar Warranties
• 1.1. Yanmar Limited Warranty
• 1.1.1. What is Covered by this Warranty
• 1.1.2. How Long is the Warranty Period
• 1.1.3. What the Engine Owner Must Do
• 1.1.4. To Locate an Authorized Yanmar Industrial Engine Dealer or Distributor
• 1.1.5. You may also contact Yanmar by clicking on Inquiry in the website heading and typing in your question or comment.
• 1.1.6. What Yanmar Will Do
• 1.1.7. What is Not Covered by this Warranty
• 1.1.8. Warranty Limitations
• 1.1.9. Warranty Modifications
• 1.1.10. Questions
• 1.1.11. Retail Purchaser Registration
• 1.2. Emission System Warranty
• 1.3. Yanmar Co., Ltd. Limited Emission Control System Warranty USA Only
• 1.3.1. Your Warranty Rights and Obligations
• 1.3.1.1. California
• 1.3.2. Manufacturers Warranty Period
• 1.3.3. Warranty Coverage
• 1.3.4. Warranted Parts
• 1.3.5. Exclusions
• 1.3.6. Owners Warranty Responsibilities
• 2. Introduction
• 2.1. Record of Ownership
• 2.2. Symbol Explanation
• 3. Table of Contents
• 3.1. Safety Statements
• 3.2. Safety Precautions
• 3.2.1. Before You Operate
• 3.2.2. During Operation and Maintenance
• 4. Product Overview
• 4.1. Yanmar TNV Engine Features and Applications
• 4.2. Component Identification
• 4.3. Location of Labels
• 4.4. EPA / ARB Emission Control Regulations USA Only
• 4.5. Emission Control Labels
• 4.5.1. EPA / ARB Labels
• 4.6. The 97/68/EC Directive Certified Engines
• 4.7. Engine Family
• 4.8. Function of Major Engine Components
• 4.9. Function of Cooling System Components
• 4.10. ELECTRONIC CONTROL SYSTEM
• 4.11. MAIN ELECTRONIC CONTROL COMPONENTS AND FEATURES
• 4.12. Gauges and Indicators
• 4.12.1. Indicators
• 4.13. GAUGES AND INDICATORS OF ELECTRONIC CONTROL SYSTEM
• 4.13.1. Indicators
• 4.14. Controls
• 4.14.1. Key Switch
• 4.14.2. Glow Plugs
• 4.14.3. Inlet Air Heater
• 4.14.4. Governor Lever
• 4.14.5. Speed Control of Electronically Controlled Engines
• 4.14.6. Engine Stop Solenoid
• 4.14.7. ELECTRONIC ENGINE SPEED CONTROL
• 4.14.7.1. Engine Speed Curves
• 5. Before You Operate
• 5.1. Diesel Fuel
• 5.1.1. Diesel Fuel Specifications
• 5.1.1.1. Additional Technical Fuel Requirements
• 5.1.1.2. BioDiesel Fuels
• 5.1.2. Filling the Fuel Tank
• 5.1.3. Priming the Fuel System
• 5.2. Engine Oil
• 5.2.1. Engine Oil Specifications
• 5.2.1.1. Service Categories
• 5.2.1.2. Definitions
• 5.2.1.3. Additional Technical Engine Oil Requirements
• 5.2.2. Engine Oil Viscosity
• 5.2.3. Checking Engine Oil
• 5.2.4. Adding Engine Oil
• 5.2.5. Engine Oil Capacity (Typical)
• 5.3. Engine Coolant
• 5.3.1. Engine Coolant Specifications
• 5.3.1.1. Alternative Engine Coolant
• 5.3.1.2. Additional Technical Coolant Specifications
• 5.3.2. Filling Radiator With Engine Coolant
• 5.3.3. Daily Check of the Cooling System
• 5.3.4. Engine Coolant Capacity (Typical)
• 5.4. Daily Checks
• 5.4.1. Visual Checks
• 5.4.2. Check Diesel Fuel, Engine Oil and Engine Coolant Levels
• 5.4.3. Check Engine Speed Control
• 5.4.4. Check Operators Console
• 5.4.5. Check Indicators
• 6. Engine Operation
• 6.1. Starting Engine
• 6.2. Cold Start Device
• 6.3. Checking the Engine During Operation
• 6.4. Adjust Engine Speed
• 6.5. Shutting Down the Engine
• 7. Periodic Maintenance
• 7.1. Precautions
• 7.1.1. The Importance of Periodic Maintenance
• 7.1.2. Performing Periodic Maintenance
• 7.1.3. The Importance of Daily Checks
• 7.1.4. Keep a Log of Engine Hours and Daily Checks
• 7.1.5. Yanmar Replacement Parts
• 7.1.6. Tools Required
• 7.1.7. Ask Your Authorized Yanmar Industrial Engine Dealer or Distributor For Help
• 7.1.8. Required EPA / ARB Maintenance USA Only
• 7.1.9. EPA / ARB Installation Requirements USA Only
• 7.1.10. Tightening Fasteners
• 7.2. Standard Torque Chart
• 7.3. Periodic Maintenance Schedule
• 7.3.1. Periodic Maintenance Chart
• 7.4. Periodic Maintenance Procedures
• 7.4.1. After Initial 50 Hours of Operation
• 7.4.1.1. Replace Engine Oil and Engine Oil Filter
• 7.4.1.2. Check and Adjust Cooling Fan VBelt
• 7.4.2. Every 50 Hours of Operation
• 7.4.2.1. Drain Fuel Filter / Separator
• 7.4.2.2. Check Battery
• 7.4.3. Every 250 Hours of Operation
• 7.4.3.1. Drain Fuel Tank
• 7.4.3.2. Replace Engine Oil and Engine Oil Filter
• 7.4.3.3. Check and Clean Radiator Fins
• 7.4.3.4. Check and Adjust Cooling Fan VBelt
• 7.4.3.5. Check and Adjust the Governor Lever and Engine Speed Control (Except Electronically Controlled Engines)
• 7.4.3.6. Clean Air Cleaner Element
• 7.4.4. Every 500 Hours of Operation
• 7.4.4.1. Replace Air Cleaner Element
• 7.4.4.2. Replace Fuel Filter
• 7.4.4.3. Clean Fuel Filter / Water Separator
• 7.4.5. Every 1000 Hours of Operation
• 7.4.5.1. Drain, Flush and Refill Cooling System With New Coolant
• 7.4.5.2. Adjust Intake / Exhaust Valve Clearance
• 7.4.6. Every 1500 Hours of Operation
• 7.4.6.1. Inspect, Clean and Test Fuel Injectors
• 7.4.6.2. Inspect Turbocharger (Blower Wash as Necessary)
• 7.4.6.3. Inspect, Clean and Test EGR Valve
• 7.4.6.4. Inspect and Clean EGR Lead Valve
• 7.4.6.5. Clean EGR Cooler
• 7.4.6.6. Inspect Crankcase Breather System
• 7.4.7. Every 2000 Hours of Operation
• 7.4.7.1. Check and Replace Fuel Hoses and Engine Coolant Hoses
• 7.4.7.2. Lap the Intake and Exhaust Valves
• 8. Troubleshooting
• 8.1. Troubleshooting Chart
• 8.2. TROUBLESHOOTING OF ELECTRONIC CONTROL SYSTEM
• 8.2.1. Fault Detection Capability
• 8.2.2. Diagnosis Tool
• 8.3. Troubleshooting Information
• 8.4. List of Possible Faults of Electronically Controlled Engines
• 9. LongTerm Storage
• 9.1. Before You Place the Engine In LongTerm Storage
• 9.2. Returning the Engine to Service
• 10. Specifications
• 10.1. General
• 10.1.1. Description of Model Number
• 10.1.2. Engine Speed Specifications
• 10.1.3. Engine General Specifications
• 10.2. Principal Engine Specifications
• 10.2.1. NV70 ( EPA Tier4)
• 10.2.2. NV70 ( EPA Tier4)
• 10.2.3. NV76 ( EPA Tier4)
• 10.2.4. NV82A ( EPA Tier2)
• 10.2.5. NV84 ( EPA Tier2)
• 10.2.6. NV84T ( EPA Tier2)
• 10.2.7. NV88 ( EPA Tier2)
• 10.2.8. NV84 ( EPA Tier2)
• 10.2.9. NV84T ( EPA Tier2)
• 10.2.10. NV88 ( EPA Tier2)
• 10.2.11. NV94L ( EPA Tier2)
• 10.2.12. NV98 ( EPA Tier2)
• 10.2.13. NV98T ( EPA Tier2)
• 10.2.14. NV106 ( EPA Tier2)
• 10.2.15. NV106T ( EPA Tier2)
• 10.2.16. NV82AB (complies with EPA Interim Tier4)
• 10.2.17. NV84TB (complies with EPA Interim Tier4)
• 10.2.18. NV88U (complies with EPA Interim Tier4)
• 10.2.19. NV88B (complies with EPA Interim Tier4)
• 10.2.20. NV84TZ (complies with EPA Interim Tier4)
• 10.2.21. NV88U (complies with EPA Interim Tier4)
• 10.2.22. NV88B (complies with EPA Interim Tier4)
• 10.2.23. NV98E (complies with EPA Interim Tier4)
• 10.2.24. NV98Z (complies with EPA Interim Tier4)
• 10.2.25. NV98TZ (complies with EPA Interim Tier4)
• 11. BACK COVER
• 12. Blank Page