Manitou Kubota D1803 CR TIE4B Engine Repair Manual 647680EN

Description

• Model List:
  • Kubota D1803 CR TIE4B Engine

• 1. EN (13/09/2017) ENGINE D1803 CR TIE4B
• 2. CRE4,03CRTE4,03CRTE4BG,03CRTIE4(DOC only)
• 2.1. TO THE READER
• 2.2. I INFORMATION
• 2.2.1. INFORMATION
• 2.2.1.1. SAFETY FIRST
• 2.2.1.2. SPECIFICATIONS
• 2.2.1.3. PERFORMANCE CURVES
• 2.2.1.4. DIMENSIONS
• 2.2.1.5. WIRING DIAGRAM
• 2.2.1.5.1. ENGINE INTERMEDIATE HARNESS (ENGINE SIDE HARNESS)
• 2.2.1.5.2. INJECTOR INTERMEDIATE HARNESS (ENGINE SIDE HARNESS)
• 2.2.1.5.3. ECU INTERMEDIATE HARNESS (ONE SIDE HARNESS)
• 2.2.1.5.4. SYSTEM WIRING DIAGRAM
• 2.3. G GENERAL
• 2.3.1. GENERAL
• 2.3.1.1. ENGINE IDENTIFICATION
• 2.3.1.1.1. MODEL NAME AND ENGINE SERIAL NUMBER
• 2.3.1.1.2. E4B ENGINE
• 2.3.1.1.3. CYLINDER NUMBER
• 2.3.1.2. MUFFLER FULL ASSEMBLY IDENTIFICATION
• 2.3.1.2.1. PART NUMBER AND SERIAL NUMBER
• 2.3.1.3. GENERAL PRECAUTIONS
• 2.3.1.4. MAINTENANCE CHECK LIST
• 2.3.1.5. CHECK AND MAINTENANCE
• 2.3.1.5.1. DAILY CHECK POINTS
• 2.3.1.5.2. INITIAL 50 HOURS
• 2.3.1.5.3. EVERY 50 HOURS
• 2.3.1.5.4. EVERY 100 HOURS
• 2.3.1.5.5. EVERY 200 HOURS
• 2.3.1.5.6. EVERY 400 HOURS
• 2.3.1.5.7. EVERY 500 HOURS
• 2.3.1.5.8. EVERY 800 HOURS
• 2.3.1.5.9. EVERY 1500 HOURS
• 2.3.1.5.10. EVERY 3000 HOURS
• 2.3.1.5.11. EVERY 1 YEAR
• 2.3.1.5.12. EVERY 2 YEARS
• 2.3.1.6. SPECIAL TOOLS
• 2.4. ENGINE
• 2.4.1. MECHANISM
• 2.4.1.1. ENGINE BODY
• 2.4.1.1.1. PISTON
• 2.4.1.1.2. HALF FLOATING HEAD COVER
• 2.4.1.2. LUBRICATING SYSTEM
• 2.4.1.2.1. OIL COOLER
• 2.4.1.3. COOLING SYSTEM
• 2.4.1.3.1. THERMOSTART
• 2.4.1.3.2. BOTTOM BYPASS SYSTEM
• 2.4.1.4. FUEL SYSTEM
• 2.4.1.4.1. OVERVIEW OF COMMONRAIL SYSTEM
• 2.4.1.4.2. SUPPLY PUMP
• 2.4.1.4.3. RAIL
• 2.4.1.4.4. INJECTOR
• 2.4.1.4.5. ENGINE CONTROL SYSTEM
• 2.4.1.5. AFTER TREATMENT SYSTEM
• 2.4.1.5.1. AFTER TREATMENT DEVICES D1803E4, TE4, V2403E4, TE4
• 2.4.1.5.2. AFTER TREATMENT DEVICES D1803TIE4, V2403TIE4
• 2.4.2. SERVICING
• 2.4.2.1. TROUBLESHOOTING
• 2.4.2.2. SERVICING SPECIFICATIONS
• 2.4.2.3. TIGHTENING TORQUES
• 2.4.2.3.1. TIGHTENING TORQUES OF SCREWS, BOLTS AND NUTS FOR GENERAL USE
• 2.4.2.3.2. TIGHTENING TORQUES OF SCREWS, BOLTS AND NUTS FOR SPECIAL USE
• 2.4.2.4. CHECKING, DISASSEMBLING AND SERVICING
• 2.4.2.4.1. CHECKING AND ADJUSTING
• 2.4.2.4.1.1. Engine Body
• 2.4.2.4.1.2. Lubricating System
• 2.4.2.4.1.3. Cooling System
• 2.4.2.4.1.4. Electrical System
• 2.4.2.4.1.5. Turbocharger
• 2.4.2.4.2. DISASSEMBLING AND ASSEMBLING
• 2.4.2.4.2.1. Draining Engine Oil and Coolant
• 2.4.2.4.2.2. External Components
• 2.4.2.4.2.3. Turbocharger and EGR
• 2.4.2.4.2.4. Common Rail
• 2.4.2.4.2.5. Cylinder Head and Valves
• 2.4.2.4.2.6. Thermostat
• 2.4.2.4.2.8. Supply Pump
• 2.4.2.4.2.9. Water Pump and Oil Cooler
• 2.4.2.4.2.10. Gear Case and Timing Gear
• 2.4.2.4.2.11. Piston and Connecting Rod
• 2.4.2.4.2.12. Flywheel and Crankshaft
• 2.4.2.4.2.13. Starter
• 2.4.2.4.2.14. Alternator
• 2.4.2.4.3. SERVICING
• 2.4.2.4.3.1. Cylinder Head and Valves
• 2.4.2.4.3.2. Timing Gears
• 2.4.2.4.3.3. Piston and Connecting Rod