Description
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Model List:
- CVT 2HC 85 Gear Box
- 1. HC 85
- 1.1. Copyright
- 1.2. Table of Contents
- 2. Preface
- 2.1. Document overview
- 3. Safety Instructions
- 3.1. General safety instructions
- 3.2. Signal words and symbols
- 4. Notes on Repairs and Assembly
- 4.1. General Notes
- 4.2. Cleaning the ZF product
- 4.3. Dismantling the ZF product
- 4.4. Assembling the ZF product
- 4.5. Cleaning parts
- 4.6. Reusing parts
- 4.7. Replacing parts
- 4.8. Reworking parts
- 4.9. Cleanliness specifications for transmissions with hydraulic components
- 5. Technical Data
- 5.1.1. Oil filter
- 5.1.2. Oil grade
- 5.2. Type plate
- 5.2.1. Transmission type plate
- 6. Workshop Equipment
- 6.1. Special tools
- 6.2. Standard tools and fixtures
- 6.3. Operating supplies and auxiliary materials
- 7. Preparatory Activities
- 7.1. Mounting transmission on assembly truck
- 7.2. Draining oil
- 8. Dismantling
- 8.1. Removing angle of rotation sensors
- 8.2. Removing speed sensor
- 8.3. Removing temperature sensor and screw neck
- 8.4. Removing and dismantling shift system
- 8.4.1. Removing coils
- 8.4.2. Removing proportional valves
- 8.4.3. Remove cutoff valve
- 8.4.4. Removing the valve block
- 8.5. Removing output flanges
- 8.6. Separate housing from the cover
- 8.7. Disassembling output
- 8.8. Dismantling input
- 9. Assembly
- 9.1. Assembling input
- 9.2. Assembling output
- 9.3. Fitting housing to the cover
- 9.4. Installing output flanges
- 9.5. Installing and assemblying shift system
- 9.5.1. Installing the valve block
- 9.5.2. Installing cutoff valve
- 9.5.3. Installing proportional valves
- 9.5.4. Mounting coils
- 9.6. Installing speed sensor
- 9.7. Installing angle of rotation sensors
- 9.8. Installing temperature sensor and screw neck
- 9.9. Installing screw plugs
- 10. Annex
- 10.1. Overview of revisions
- 11. ZF Friedrichshafen AG, www.zf.com
