Manitou MBL745HT RANGER Parts Manual 53114998A

Description

• Model List:
  • MBL745HT RANGER

• 1. GENERAL SAFETY
• 1.1. DECALS BASE MACHINE INSTALLATION
• 1.2. BRANDING DECALS MBL745 HT RANGER
• 2. SERVICE PARTS
• 2.1. SERVICE PARTS
• 3. ENGINE
• 3.1. ENGINE INSTALLATION
• 3.1.1. ENGINE 74.5HP HT BSIV INST
• 3.2. FUEL SYSTEM
• 3.2.1. FUEL SYSTEM INSTALLATION
• 3.2.2. FUEL TANK INSTALLATION BS IV
• 3.2.3. FUEL TANK ASSEMBLY
• 3.3. COOLING SYSTEM
• 3.3.1. COOLING INSTALLATION
• 3.3.2. COOLING PACK BS IV (STANDARD)
• 3.4. EXHAUST SYSTEM
• 3.4.1. EXHAUST INST. BS IV
• 3.5. AIR INDUCTION SYSTEM
• 3.5.1. INDUCTION INST. BS IV
• 3.6. ENGINE CONTROLS
• 3.6.1. THROTTLE MTG. PLATE BS IV
• 3.6.2. THROTTLE INSTALLATION
• 4. TRANSMISSION
• 4.1. DRIVELINE BOLTING INST HT
• 4.2. TRANSMISSION HYDRAULIC LINES
• 4.3. TRANSMISSION DIPSTICK
• 4.4. TRANSMISSION CONTROL LEVER
• 4.5. TRANSMISSION 4WD ( SPEED SENSOR)
• 4.6. TRANSMISSION4WD
• 4.6.1. TRANSMISSION HOUSING 4WD
• 4.6.2. TRANSMISSION OIL FILTERS
• 4.6.3. TRANSMISSION CONTROL VALVE 4WD
• 4.6.4. TRANSMISSION SOLENOID VALVE4WD
• 4.6.5. TORQUE CONVERTERKOEL
• 4.6.6. TRANSMISSION CHARGE PUMP4WD
• 4.6.7. TRANSMISSION REVERSE PRIMARY SHAFT
• 4.6.8. TRANSMISSION INPUT AND PTO SHAFT 4WD
• 4.6.9. TRANSMISSION OUTPUT SHAFT REAR 4WD
• 4.6.10. TRANSMISSION OUTPUT SHAFT FRONT 4WD
• 4.6.11. TRANSMISSION SPEED CONTROL 4WD
• 4.6.12. FRONT DRIVE SHAFT 4WD (DOMESTIC TLB740S TLB844S )
• 4.7. DRIVE SHAFTS
• 4.7.1. FRONT DRIVE SHAFT
• 4.7.2. REAR DRIVE SHAFT
• 5. AXLE
• 5.1. FRONT AXLE 4WD ( AXLE SR No. 01000876 ONWARDS)
• 5.1.1. FRONT AXLE GUARD
• 5.1.2. D FRONT AXLE INSTALLATION
• 5.1.3. FRONT AXLE4WDHOUSING
• 5.1.4. D FRONT AXLE BEVEL GEAR
• 5.1.5. D FRONT AXLE SWIVEL HOUSING STEERING CYLINDER
• 5.1.6. D FRONT AXLE DIFFERENTIAL
• 5.1.7. D FRONT AXLE WHEEL HUB
• 5.1.8. D FRONT AXLE FINAL REDUCTION
• 5.1.9. FRONT AXLE4WDAXLE SHAFT
• 5.1.10. FRONT AXLE WHEELS
• 5.2. REAR AXLE
• 5.2.1. REAR AXLE (28.43)
• 5.2.2. AXLE HOUSING
• 5.2.3. BEVEL GEAR SET
• 5.2.4. DIFFERENTIAL
• 5.2.5. WHEEL HUB(28.43M)
• 5.2.6. FINAL REDUCTION (28.43M)
• 5.2.7. BRAKES REAR AXLE
• 5.2.8. REAR AXLE REAR WHEELS
• 6. BRAKE
• 6.1. CONTROL BOX INSTALLATION
• 6.2. SERVICE BRAKE CIRCUIT
• 6.3. PARKING BRAKE CABLE
• 6.4. BRAKE CALIPER
• 7. LIFT STRUCTURE
• 7.1. LOADER END
• 7.1.1. LOADER BEAM MBL745
• 7.1.2. LOADER LINK MBL745
• 7.1.3. LOADER SAFETY STRUT
• 7.1.4. LOADERSELF LEVELLING MECHANISM ( 1 of 2)
• 7.1.5. LOADERSELF LEVELLING MECHANISM (2 of 2)
• 7.1.6. LOADER BUCKET STANDARD
• 7.1.7. LOADER BUCKET 1.2 CU.M.
• 7.2. BACKHOE END
• 7.2.1. BACKHOE CONTROL STABILIZER
• 7.2.2. SWING PIVOT SIDE SHIFT( 1 of 2)
• 7.2.3. BOOM LOCKING CABLESIDE SHIFT
• 7.2.4. LOADER CONTROL
• 7.2.5. AUXILIARY HYDRAULIC CIRCUIT
• 7.2.6. SWING PIVOT S/SHIFT INST. 14FT
• 7.2.7. INST TRANSPORT LOCK14
• 7.2.8. INST. BOOM14
• 7.2.9. STANDARD DIPPER INSTALLATION 14
• 7.2.10. BUCKET LINK INST. 14
• 7.2.11. BUCKET ASSY. (0.27 m3)
• 7.2.12. BACKHOE BUCKET ASSY. (0.24 m³)
• 7.2.13. BACKHOE BUCKET VARIANTS
• 8. HYDRAULICS
• 8.1. MAIN HYDRAULIC INSTALLATION
• 8.2. HYDRAULIC RESERVOIRDOMESTIC
• 8.3. HYDRAULIC PUMPMBL745
• 8.4. HYDRAULIC OIL FILTER
• 8.5. STEERING SYSTEM4WD
• 8.5.1. STEERING WHEEL AND COLUMN MBL745
• 8.5.2. STEERING SYSTEM HYDRAULIC CIRCUIT
• 8.6. LOADER HYDRAULIC
• 8.6.1. AUXILIARY HYDRAULIC CIRCUIT
• 8.6.2. SPOOL VALVE BLOCK
• 8.6.3. SPOOL VALVE BLOCK ( 1 OF 4)
• 8.6.4. SPOOL VALVE BLOCK (2 OF 4)
• 8.6.5. SPOOL VALVE BLOCK ( 3 OF 4)
• 8.6.6. SPOOL VALVE BLOCK ( 4 OF 4)
• 8.6.7. LOADER HYDRAULIC TUBES 2 SPOOL
• 8.6.8. LOADER CONTROL
• 8.6.9. LOADER CONTROLS 2 SPOOL VALVE BLOCK
• 8.6.10. LOADER LIFT CYLINDER INSTALLATION76HP
• 8.6.11. LIFT CYLINDER76HP
• 8.6.12. BUCKET TILT CYLINDER INSTALLATION76HP
• 8.6.13. BUCKET TILT CYLINDER76HP
• 8.7. DIGGER HYDRAULICS
• 8.7.1. BACKHOE HYDRAULICS SIDE SHIFT ATTACHMENT
• 8.7.2. BACKHOE HYDRAULIC CONTROLCROSS PATTERN
• 8.7.3. BACKHOE HYDRAULIC CONTROL PLUS PATTERN
• 8.7.4. DIGGER HYDRAULICS INST. S/SHIFT
• 8.7.5. INST. DIGGER VALVE SS
• 8.7.6. SPOOL VALVE BLOCK CURVED BOOM
• 8.7.7. STAB LEG HYDRAULICS INST SS
• 8.7.8. STABILIZER CYLINDER INSTALLATION76HP
• 8.7.9. TABILIZER CYLINDER
• 8.7.10. SIDE SHIFT CLAMP INSTALLATION
• 8.7.11. SWING CYLINDER INSTALLATION SIDE SHIFT
• 8.7.12. SWING CYLINDER CURVED BOOM
• 8.7.13. BOOM CYLINDER INSTALLATION76HP
• 8.7.14. BOOM CYLINDERCURVED BOOM
• 8.7.15. DIPPER CYLINDER INSTALLATION76HP
• 8.7.16. DIPPER CYLINDER CURVED BOOM
• 8.7.17. BUCKET CYLINDER INSTALLATION76HP
• 8.7.18. BUCKET CYLINDERCURVED BOOM
• 9. ELECTRICAL
• 9.1. CHASSIS ELECTRICSMBL745
• 9.2. FRONT CONSOLE INSTRUMENT PANELMBL745
• 9.3. COMBINATION SWITCH INSTALLATION
• 9.4. FRONT LIGHTINGHEAD LIGHTS
• 9.5. SIDE CONSOLE FUSE RELAY BOARDMBL745
• 9.6. SIDE CONSOLE INSTRUMENT PANEL/ SWITCH PACKMBL745
• 9.7. EASY MANAGER
• 9.7.1. EASY MANAGERMBF INST BSIV
• 9.8. CABIN WIPER MOTOR INSTALLATION
• 9.9. REAR LIGHTINGTAIL LIGHTS
• 9.10. BATTERY CABLEMBL745
• 10. OPERATOR STATION
• 10.1. CAB INST. STD BS IV
• 10.2. INNER ROOF (LEVEL1, NON AC CAB)
• 10.3. OUTER ROOF
• 10.4. BSIV CAB ASSY INST.DOMESTIC
• 10.5. BSIV CAB GLASS ASSEMBLY DOMESTIC
• 10.6. INST. MIRRIORS
• 10.7. ENTRY DOOR RH INST. (BSIV)
• 10.8. ENTRY DOOR LH INST. (BSIV)
• 10.9. EMERGENCY WINDOW RH INST.(BSIV)
• 10.10. EMERGENCY WINDOW LH INST. (BSIV)
• 10.11. REAR WINDOW INSTALLATION (BSIV)
• 10.12. FLOOR PLATE CENTRE BS IV
• 10.13. FLOOR MAT BSIV
• 10.14. CABINMOUNTING
• 10.15. CABINTOOL BOX REAR COVER
• 10.16. INST. SEAT VINYL CAB MECH.
• 10.17. CABIN FRONT CONSOLEMBL745
• 10.18. CABINSIDE CONSOLEMBL745
• 11. CHASSIS
• 11.1. CHASSIS INST. 4WD SS 74.5 HP HT KOEL
• 11.2. TOP REAR COVER INSTALLATION
• 11.3. LOADER TOWER COVER SEALING INSTALLATION
• 11.4. BONNET INSTALLATIONHYBRID
• 11.5. BONNET ASSY. (RED)
• 11.6. BONNET FRONT COVER INST.
• 11.7. BATTERY BOX
• 11.8. FENDERSREAR CAB/ROPS SS
• 11.9. SIDE SHIEFT MUD GUARD
• 11.10. CHASSISREAR LEGSMBL745
• 12. ADDITIONAL EQUIPMENT
• 12.1. AUXILIARY HYDRAULIC CIRCUIT
• 12.2. LOADER HYDRAULIC TUBES 3 SPOOL
• 12.3. LOADER CONTROLS3 SPOOL VALVE BLOCK
• 12.4. SPOOL VALVE BLOCK
• 12.5. SPOOL VALVE BLOCK EXPLODED
• 12.6. IN 1 LOADER BUCKET
• 12.6.1. IN1 BUCKET CYLINDER
• 12.6.2. IN 1 BUCKET
• 12.7. PAPER GRAPPLE BUCKET
• 12.7.1. BUCKET CYLINDER GRAPPLE BUCKET
• 12.7.2. PAPER GRAPPLE BUCKET
• 12.8. FORK ATTACHMENT ON STANDARD MULTIPURPOSE LOADER BUCKETS
• 12.8.1. KIT FORKS BUCKET 1.0M CUBE
• 12.8.2. KIT FORKS MULTIPURPOSE BUCKET 1.0M CUBE
• 12.9. COUNTER WEIGHT
• 12.9.1. COUNTERWEIGHT INSTALLATION
• 12.10. AIRCONDITIONING SYSTEM
• 12.10.1. CABIN AIRCON FRAMEGLASSES
• 12.10.2. AIRCON INSTALLATION_1
• 12.10.3. AIRCON INSTALLATION_2
• 12.10.4. AIRCON INSTALLATION_3
• 12.10.5. AIRCON INSTALLATION_4
• 12.10.6. AIRCON COMPRESSOR BRACKET KOEL
• 12.10.7. BEACON LIGHT INST.
• 12.11. EXTENDABLE DIPPER
• 12.11.1. EXTENDABLE DIPPER_1
• 12.11.2. EXTENDABLE DIPPER
• 12.11.3. HYDRAULIC CIRCUIT EXTENDABLE DIPPERSS
• 12.11.4. CONTROL LEVER EXTENDABLE DIPPER
• 12.12. ROCK BREAKER
• 12.12.1. ROCK BREAKERMAIN BODY
• 12.12.2. ROCK BREAKER FRAME
• 12.12.3. ROCK BREAKER BRACKETDIRECT MOUNT TYPE
• 12.12.4. ROCK BREAKER OFFSET TYPE
• 12.12.5. ROCK BREAKER CIRCUIT (MODIFIED)
• 12.12.6. ROCK BREAKER ELECTRICAL CIRCUIT