Manitou MC-X 18-2 D K ST3A S1 to MSI-X 35 D K ST3A S1 Repair Manual 647922EN

Manitou MC-X 18-2 D K ST3A S1 to MSI-X 35 D K ST3A S1 Repair Manual 647922EN - Image 2

Manitou MC-X 18-2 D K ST3A S1 to MSI-X 35 D K ST3A S1 Repair Manual 647922EN - Image 3

Manitou MC-X 18-2 D K ST3A S1 to MSI-X 35 D K ST3A S1 Repair Manual 647922EN - Image 4

Manitou MC-X 18-2 D K ST3A S1 to MSI-X 35 D K ST3A S1 Repair Manual 647922EN - Image 5

manitou mc x 18 2 d k st3a s1 to msi x 35 d k st3a s1 repair manual 647922en 2

manitou mc x 18 2 d k st3a s1 to msi x 35 d k st3a s1 repair manual 647922en 3

Manitou MC-X 18-2 D K ST3A S1 to MSI-X 35 D K ST3A S1 Repair Manual 647922EN

Type Of Manual: Repair Manual
Manual ID: 647922EN
Format: PDF
Size: 25.1MB
Number of Pages: 224

Category: Manitou Repair Manual PDF

Description

Model List:
- MC-X 18-2 D K ST3A S1
- MC-X 18-4 D K ST3A S1
- MC-X 25-2 D K ST3A S1
- MC-X 25-4 D K ST3A S1
- MC-X 30-2 D K ST3A S1
- MC-X 30-4 D K ST3A S1
- MSI-X 25 D K ST3A S1
- MSI-X 30 D K ST3A S1
- MSI-X 35 D K ST3A S1

1. Page de garde / Front page
2. Sommaire général General table of content
4. GENERAL, CHARACTERISTICS AND SAFETY
4.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
4.1.1. INTRODUCTION
4.1.2. SERVICING POSITION
4.1.3. EXPLANATION OF SYMBOLS
4.1.4. SERVICING RULES
4.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
4.2.1. CHARACTERISTICS (MCX)
4.2.2. CHARACTERISTICS (MsiX)
4.2.3. LUBRICANTS AND FUEL
4.2.4. DIMENSIONS (MCX 182 / MCX 184)
4.2.5. DIMENSIONS (MCX 252 _ MCX 302/ MCX 254 _ MCX 304)
4.2.6. DIMENSIONS (MsiX 20 MSIX 25 MSIX 30)
4.3. GENERAL LOCATION
4.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
4.4. GENERAL CONTROL AND ADJUSTMENT
4.4.1. STANDARD TIGHTENING TORQUES
4.4.2. METRIC IMPERIAL UNIT CONVERSION
6. ENGINE SPECIFICATION
6.1. ENGINE CHARACTERISTICS AND SPECIFICATIONS
6.1.1. SPECIFICATIONS
6.2. ENGINE location
6.2.1. ENGINE COMPONENTS
6.2.2. WATER COOLING SYSTEM
6.2.3. FUEL SYSTEM
6.3. ENGINE CONTROLS AND ADJUSTMENTS
6.3.1. Engine SUSPENSION
6.3.2. EXHAUST SYSTEM
6.3.3. Cooling circuit
6.3.4. Adjusting belt tension
6.4. kW ENGINE REMOVAL REFITTING (MCX 18)
6.4.1. Removing the alternator
6.4.2. Removing the coolant radiator
6.4.3. Remove the starter
6.4.4. Removing the radiator
6.4.5. Removing the engine
6.4.6. Removing the fuel tank
6.5. kW ENGINE REMOVAL REFITTING (MSIX / MCX 2530)
6.5.1. Air filter removal
6.5.2. Exhaust pipe removal
6.5.3. Radiator removal
6.5.4. Alternator removal
6.5.5. Starter motor removal
6.5.6. Hydrostatic transmission engine removal
6.6. ENGINE SPECIFIC TOOLING
6.6.1. SPECIAL ENGINE TOOLING
6.6.2. ELECTRONIC TENSION METER
8. TRANSMISSION
8.1. Transmission characteristics and specifications
8.1.1. HYDROSTATIC PUMP
8.1.2. HYDROSTATIC pump A4VG 40 DA1D7/32R
8.1.3. HYDROSTATIC pump A4VG 71 DA1D7
8.1.4. HYDRAULIC WHEEL MOTOR MS05
8.1.5. HYDRAULIC WHEEL MOTOR MSE05
8.1.6. Rear HYDRAULIC WHEEL MOTOR MG02 / MGE02
8.1.7. WHEEL DRIVE HYDROSTATIC TRANSMISSION BLOCK
8.1.8. WHEEL DRIVE HYDROSTATIC TRANSMISSION BLOCK
8.2. HYDROSTATIC TRANSMISSION SCHEMATIC DIAGRAM
8.2.1. FORWARD OPERATION fluid direction MCX 18 25 30 in 4 wheel drive
8.2.2. FORWARD OPERATION fluid direction MsiX 253035
8.2.3. FORWARD OPERATION fluid direction (with valve VPIN/ACC) MCX 18 25 30 in 4 wheel drive
8.2.4. FORWARD OPERATION fluid direction (with valve VPIN/ACC) MsiX 253035
8.3. Transmission components location
8.3.1. Hydrostatic circuit MCX182
8.3.2. Hydrostatic circuit MCX184
8.3.3. Hydrostatic circuit MCX 25/302
8.3.4. Hydrostatic circuit MCX 25/304
8.3.5. Hydrostatic circuit MSIX
8.4. Transmission controls and adjustments
8.4.1. Tightening torque
8.4.2. PUMP A4VG 56 DA
8.4.3. TRANSMISSION CUTOFF
8.4.4. DISENGAGEMENT
8.5. TRANSMISSION REMOVAL
8.5.1. Removing the front wheel motor
8.5.2. Removing the rear wheel motor
8.5.3. Remove the hydrostatic pump
8.6. Specific transmission tooling
8.6.1. HYDROMATIK KIT (Replacement A4VGDA pump / A6VM motor)
8.6.2. TH7 VALVE HOSE AND CONNECTOR
8.6.3. BASIC MANOMETER BOX
8.6.4. DIGITAL MANOMETER BOX
10. AXLE
10.1. Axle control and adjustment
10.1.1. Tightening torque
10.1.2. Rear axle mounting instructions
10.1.3. Post installation inspection
10.1.4. Rear axle stop adjustment, 4 wheel drive
10.2. Axle removal
10.2.1. Removing the rear axle
12. BRAKE
12.1. Brake characteristics and specifications
12.2. Brake diagrams
12.3. Brake control and adjustment
12.3.1. Inchingbrake pedal adjustment
12.3.2. Adjusting the brake contactor
14. MAST
14.1. CHARACTERISTICS AND SPECIFICATIONS
14.1.1. SPECIFICATIONS OF STANDARD MASTS
14.2. LOCATION
14.2.1. OVERVIEW OF THE MAST ASSEMBLY DVT 3 T
14.2.2. OVERVIEW OF THE MAST ASSEMBLY TLL 3 T
14.2.3. OVERVIEW OF THE MAST ASSEMBLY TSLL 3 T
14.3. CONTROL AND ADJUSTMENT
14.3.1. ADJUSTING THE MASTS LIFTING ROLLERS
14.3.2. ASSEMBLING THE MAST CHAINS
14.3.3. MAST CHAIN TIGHTENING TORQUES
14.3.4. CLEARANCE ADJUSTMENT FOR THE LIFTING CYLINDER ASSEMBLY
14.4. REMOVAL
14.4.1. REMOVING THE FREE LIFT CYLINDER
14.4.2. TILTING THE MAST DOWN TO THE GROUND
14.4.3. REMOVING THE FREE LIFT MAST
14.4.4. REMOVING THE LATERAL LIFTING CYLINDER
14.4.5. REMOVING THE INNER MAST UPRIGHT
16. HYDRAULICS
16.1. Hydraulic characteristics and specifications
16.1.1. SDM100 hydraulic valve block
16.1.2. SDM100 hydraulic valve block with JSM
16.1.3. kW HYDRAULIC PUMP (MCX18)
16.1.4. kW HYDRAULIC PUMP (MCX 2530)
16.1.5. DOUBLE HYDRAULIC PUMP (MSIX)
16.2. Hydraulic diagrams
16.2.2. Diagrams
16.3. Hydraulic components location
16.3.1. MCX 18/25/3024 D K ST3A S1
16.3.2. MSIX 25/30/35 D K ST3A S5
16.4. HYDRAULIC component removal
16.4.1. Removing the hydraulic pump
16.4.2. Removing the hydraulic tank
16.4.3. Replacing the hydraulic pump seals
18. ELECTRICITY
18.1. Electricity characteristics and specifications
18.1.1. BF1 FUSES AND RELAYS
18.1.2. Electrical data sheets
18.1.3. Electrical component inputs and outputs
18.2. Wiring diagrams
18.2.1. ELECTRICAL DIAGRAM CODIFICATION EXAMPLE
18.2.2. CABLE IDENTIFICATION ON AN ELECTRICAL WIRING HARNESS
18.2.3. Installation with JSM
18.2.4. Cab installation
18.2.5. Drivers cab installation
18.3. Electrical location
18.3.1. Main harnesses Installation with JSM
18.3.2. Main harnesses Cab installation
18.3.3. Main harnesses Drivers cab installation
18.4. Electrical component removal
18.4.1. ECU removal
20. DRIVERS CAB
20.1. DRIVERS CAB CONTROL AND ADJUSTMENT
20.1.1. Installing CAB suspensions
20.1.2. Seat fasteners
20.2. DRIVERS CAB removal (MCX 18)
20.2.1. Raise the cab
20.2.2. Raise the cab fully
20.3. DRIVERS CAB removal (MSIX)
20.3.1. Raising the cab
20.3.2. heating block removal
20.4. Specific drivers cab tooling
20.4.1. Safety strut
22. CHASSIS BODYWORK
22.1. Characteristics and specifications
22.1.1. Tightening torque
22.2. REMOVAL REFITTING CHASSIS BODYWORK
22.2.1. Removing the counterweight (MCX 18)
22.2.2. Removing the counterweight (MSIX)

Manitou MC-X 18-2 D K ST3A S1 to MSI-X 35 D K ST3A S1 Repair Manual 647922EN

Description

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