Manitou MLT 526 Compact SA to MLT 526 Turbo Compact Mono-Ultra SA Repair Manual 547825

Description

• Model List:
  • MLT 526 Compact SA
  • MLT 526 Compact Mono-Ultra SA
  • MLT 526 SA
  • MLT 526 Turbo (24in) SA
  • MLT 526 Turbo Mono-Ultra (24in) SA
  • MLT 526 Turbo SA
  • MLT 526 Turbo Mono-Ultra SA
  • MLT 526 Turbo Compact SA
  • MLT 526 Turbo Compact Mono-Ultra SA

• 1. GROUP_0_547825EN
• 1.1. GROUP 0
• 1.1.1. LIFT TRUCK CHARACTERISTICS
• 2. GROUP_10_547825EN
• 2.1. GROUP 10
• 2.1.1. DISASSEMBLY OF THE I.C. ENGINE
• 2.2. Contents
• 2.3. Chapter 10 General information
• 2.3.1. Introduction
• 2.3.2. Engine identification
• 2.3.3. General safety precautions
• 2.3.4. Engine lift equipment
• 2.3.5. Viton seals
• 2.3.6. POWERPART recommended consumable products
• 2.4. Chapter 11 Specifications
• 2.4.1. Basic engine data
• 2.4.2. Thread sealant
• 2.4.3. Standard torque tensions
• 2.4.4. Specific torque tensions
• 2.4.5. Compression test data
• 2.5. Chapter 12 Cylinder head assembly
• 2.5.1. General description
• 2.5.2. Rocker cover
• 2.5.3. Rocker assembly
• 2.5.4. Valve tip clearances
• 2.5.5. Valve springs
• 2.5.6. Cylinder head assembly
• 2.5.7. Valves and valve springs
• 2.5.8. Valve guides
• 2.5.9. Cylinder head
• 2.5.10. Data and dimensions
• 2.6. Chapter 13 Piston and connecting rod assemblies
• 2.6.1. General description
• 2.6.2. Big end bearing
• 2.6.3. Piston and connecting rod
• 2.6.4. Piston rings
• 2.6.5. Piston and connecting rod assembly
• 2.6.6. Piston and piston rings
• 2.6.7. Connecting rod
• 2.6.8. Partially finished small end bush
• 2.6.9. Piston cooling jets
• 2.6.10. Data and dimensions
• 2.7. Chapter 14 Crankshaft assembly
• 2.7.1. General description
• 2.7.2. Crankshaft pulley
• 2.7.3. Crankshaft pulley and damper
• 2.7.4. Rear oil seal assembly
• 2.7.5. Thrust washers
• 2.7.6. Main bearings
• 2.7.7. Crankshaft
• 2.7.8. Balancer unit
• 2.7.9. Data and dimensions
• 2.8. Chapter 15 Timing case and drive assembly
• 2.8.1. General description
• 2.8.2. Timing case cover
• 2.8.3. Front oil seal
• 2.8.4. Idler gear and hub
• 2.8.5. Idler gear and hub for the Bendix compressor
• 2.8.6. Fuel pump gear
• 2.8.7. Camshaft gear
• 2.8.8. Crankshaft gear
• 2.8.9. Timing case
• 2.8.10. Camshaft and tappets
• 2.8.11. Data and dimensions
• 2.9. Chapter 16 Cylinder block assembly
• 2.9.1. General description
• 2.9.2. Cylinder block
• 2.9.3. Cylinder liner
• 2.9.4. Cylinder bore, engine types AR and AS
• 2.9.5. Data and dimensions
• 2.10. Chapter 17 Engine timing
• 2.10.1. General description
• 2.10.2. Engine timing
• 2.10.3. Data and dimensions
• 2.11. Chapter 18 Aspiration system
• 2.11.1. General description
• 2.11.2. Turbocharger
• 2.11.3. Turbocharger faults
• 2.11.4. Engine breather
• 2.11.5. Data and dimensions
• 2.12. Chapter 19 Lubrication system
• 2.12.1. General description
• 2.12.2. Filter canister
• 2.12.3. Filter head
• 2.12.4. Sump
• 2.12.5. Oil strainer and suction pipe
• 2.12.6. Lubricating oil pump
• 2.12.7. Relief valve
• 2.12.8. Flexible oil pipes
• 2.12.9. Data and dimensions
• 2.13. Chapter 20 Fuel system
• 2.13.1. General description.
• 2.13.2. Cold start advance unit
• 2.13.3. Typical fuel system
• 2.13.4. Fuel filters
• 2.13.5. Fuel filter element
• 2.13.6. Atomisers
• 2.13.7. Fuel lift pump
• 2.13.8. Bosch fuel injection pump
• 2.13.9. Lucas DP 200 Series fuel injection pump
• 2.13.10. Stanadyne fuel injection pump
• 2.13.11. Data and dimensions
• 2.14. Chapter 21 Cooling system
• 2.14.1. General description
• 2.14.2. Thermostats
• 2.14.3. Coolant pump early gear driven pumps
• 2.14.4. Coolant pump latest gear driven pumps
• 2.14.5. Coolant pump belt driven
• 2.14.6. Coolant pump belt driven high position
• 2.14.7. Coolant pump early gear driven pumps
• 2.14.8. Coolant pump latest gear driven pumps
• 2.14.9. Coolant pump belt driven
• 2.14.11. Fan drive (engines with gear driven coolant pumps)
• 2.14.12. Lubricating oil cooler
• 2.14.13. Cooler bypass valve
• 2.14.14. Intercooler
• 2.14.15. Data and dimensions
• 2.15. Chapter 22 Flywheel and housing
• 2.15.1. General description
• 2.15.2. Flywheel
• 2.15.3. Ring gear
• 2.15.4. Flywheel housing
• 2.15.5. Data and dimensions
• 2.16. Chapter 23 Electrical equipment
• 2.16.1. Alternators
• 2.16.2. General description
• 2.16.3. Precautions
• 2.16.4. Drive belts
• 2.16.5. Alternator
• 2.16.6. Fault diagnosis
• 2.16.7. Data and dimensions
• 2.16.8. Starter motors
• 2.16.9. General description
• 2.16.10. Starter motor
• 2.16.11. Data and dimensions
• 2.16.12. Starting aid
• 2.16.13. General description
• 2.16.14. Starting aid
• 2.16.15. Data and dimensions
• 2.17. Chapter 24 Auxiliary equipment
• 2.17.1. Compressors
• 2.17.2. General description
• 2.17.3. Operation
• 2.17.4. Bendix Compressors
• 2.17.5. Data and dimensions
• 2.17.6. Power steering pump
• 2.17.7. Adaptor for a hydraulic pump or a steering pump with a splined drive
• 2.17.8. Exhauster
• 2.18. Chapter 25 Special tools
• 2.18.1. List of special tools
• 3. GROUP_20_547825EN
• 3.1. GROUP 20
• 3.1.1. GEAR BOX DISASSEMBLY
• 4. GROUP_30_547825EN
• 4.1. GROUP 30
• 4.1.1. DISASSEMBLY OF THE AXLE ASSEMBLY 212
• 5. GROUP_70_547825EN
• 5.1. GROUP 70
• 5.1.1. DISAMANTLING THE STEERING PUMP
• 5.1.2. HYDRAULIC DIAGRAM
• 6. GROUP_80_547825EN
• 6.1. GROUP 80
• 6.1.1. ELECTRIC DIAGRAM