Manitou MRT 2145 Easy 360 ST3B S1, MRT 2145 Easy 400 ST3B S1 Repair Manual 647810EN

Description

• Model List:
  • MRT 2145 Easy 360 ST3B S1
  • MRT 2145 Easy 400 ST3B S1

• 1. PREAMBLE
• 2. MAINTENANCE POSITION
• 3. RULES FOR MAINTENANCE
• 4. STANDARD TIGHTENING TORQUES
• 5. ENGINE COMPONENTS
• 5.1. WATER AIR COOLING CIRCUIT
• 5.2. INTAKE AND EXHAUST
• 5.3. HYDRAULIC OIL COOLING CIRCUIT
• 5.4. FUEL CIRCUIT
• 6. PREPARATION AND SAFETY INSTRUCTIONS
• 7. A REMOVING THE ALTERNATOR BELT
• 8. B REMOVING THE ALTERNATOR
• 9. C REMOVING THE STARTER MOTOR
• 10. D REMOVING THE EGR VALVE
• 11. E REMOVING THE INJECTORS
• 12. F REMOVING THE ENGINE COOLING WATER PUMP
• 13. ASSEMBLING THE ENGINE
• 14. PREPARATION AND SAFETY INSTRUCTIONS
• 15. REMOVING THE ENGINE
• 16. PREPARATION AND SAFETY INSTRUCTIONS
• 17. REINSERTING THE ENGINE
• 18. REXRITH HYDROSTATIC TRANSMISSION
• 18.1. SPECIFIC ADVANTAGES OF HYDROMATIC TRANSMISSIONS
• 19. MAIN CIRCUIT OF HYDROSTATIC TRANSMISSIONS
• 20. DESCRIPTION OF THE WORKING OF THE A4 VG..DA/A6 VM..DA HYDROMATIC TRANSMISSION
• 20.1. GENERAL INFORMATION
• 21. TRANSMISSION KINEMATIC CHAIN
• 22. HYDROSTATIC TRANSMISSION
• 23. TRANSMISSION HYDRAULIC SYSTEM
• 23.1. A4 VG / 65 DA2 PUMP
• 23.2. A4 VG / DA2 PUMP SECTION
• 24. FUNCTIONAL DESCRIPTION OF DA CONTROL CARTRIDGE
• 25. INCHING CIRCUIT
• 26. DR VALVE
• 26.1. ROLE
• 26.2. OPERATION
• 26.3. CROSSSECTION VIEW OF DR VALVE
• 26.4. A6 VM 085 DA0 ENGINE
• 27. HYDROSTATIC TRANSMISSION LAYOUT FORWARD MOVEMENT
• 28. HYDROSTATIC TRANSMISSION LAYOUT REVERSING MOVEMENT
• 29. HYDROSTATIC TRANSMISSION CIRCUIT
• 30. CHECKS BEFORE STARTING UP THE TRANSMISSION OR AFTER A REPAIR
• 30.1. STARTING UP
• 31. TRANSMISSION ADJUSTMENT POINTS
• 31.1. A4VG PUMP
• 31.2. A6VM ENGINE
• 32. CHECKING AND ADJUSTING THE TRANSMISSION
• 32.1. CHECKING AND ADJUSTING THE BOOST PRESSURE
• 32.2. ADJUSTING THE PUMP MECHANICAL 0
• 32.3. CHECKING AND ADJUSTING THE BEGINNING OF THE CONTROL
• 32.4. CHECKING AND RECORDING THE END OF ADJUSTMENT
• 32.5. CHECKING AND ADJUSTING THE HP LIMITERS
• 32.6. ADJUSTING THE HP LIMITERS
• 33. PRESSURE CONTROL POINTS ON PUMP A 4 VG 65 DA2
• 34. A 6 VM 085DA0 ENGINE PRESSURE CONTROL POINTS
• 34.1. REGULATION OF ENGINE A 6 VM
• 35. TROUBLESHOOTING
• 35.1. PUMP/MOTOR
• 35.2. MACHINE
• 36. MANITOU HYDROSTATIC TRANSMISSION REGULATION CHART A4VGDA / A6VMDA
• 37. GENERAL INFORMATION
• 38. PREPARATION AND SAFETY INSTRUCTIONS
• 39. REMOVING THE HYDROSTATIC TRANSMISSION
• 40. GENERAL INFORMATION
• 41. PREPARATION AND SAFETY INSTRUCTIONS
• 42. REINSERTING THE HYDROSTATIC TRANSMISSION
• 43. GENERAL INFORMATION
• 44. PREPARATION AND SAFETY INSTRUCTIONS
• 45. REMOVING THE FRONT AXLE AND HYDROSTATIC MOTOR
• 46. REMOVING THE REAR AXLE
• 47. GENERAL INFORMATION
• 48. PREPARATION AND SAFETY INSTRUCTIONS
• 49. RECONNECTING THE REAR AXLE
• 50. RECONNECTING THE FRONT AXLE AND HYDROSTATIC MOTOR
• 51. SERVICE BRAKE
• 52. PARKING BRAKE
• 53. COMPONENTI DEI FRENI
• 54. PREPARATION AND SAFETY INSTRUCTIONS
• 54.1. BRAKES BLEEDING PROCEDURE
• 54.2. REGULATION THE BRAKE PEDAL STROKE
• 54.3. DEACTIVATE THE NEGATIVE BRAKE
• 54.4. BRAKES SYSTEM LAYOUT
• 55. HYDRAULIC BRAKE VENTING VALVE
• 56. QUADRUPLEX (MRT 21 METERS)
• 57. CHAIN BOOM KINEMATIC DIAGRAM
• 58. QX BOOM MAIN COMPONENT LOCATION (4 ELEMENTS)
• 59. PREPARATION AND SAFETY INSTRUCTIONS
• 60. IMPORTANT INFORMATION
• 61. CHECK WEAR ON BOOM CHAINS
• 61.1. EXTERNAL CHAINS
• 61.2. INNER CHAINS
• 62. DISMANTLING CHAIN BOOM COMPONENTS
• 62.1. GENERAL INFORMATION
• 62.2. STEPS NEEDED FOR CHANGING CHAINS
• 62.3. HYDRAULIC KIT REMOVAL
• 62.4. T2 T3 TELESCOPES ASSEMBLY REMOVAL
• 62.5. T3 TELESCOPE REMOVAL
• 63. CHAIN BOOM COMPONENTS REFIT
• 63.1. GENERAL INFORMATION
• 63.2. T3 TELESCOPE REFIT
• 63.3. T2 T3 TELESCOPES ASSEMBLY REFIT
• 63.4. CHAIN TENSION PRESETTINGS DURING REASSEMBLY
• 63.5. CHECKING AND SETTING CHAIN TENSIONS
• 63.6. HYDRAULIC KIT REFIT
• 64. CHANNEL LEVER
• 65. HOSING PATH SUPPORT
• 66. HOSING TENSION SETTING TOOL
• 67. CHAIN CHECKING GAUGE
• 68. LEGEND
• 69. MOVEMENTS HYDRAULIC DIAGRAM
• 70. STABILIZERS AND REAR AXLE BLOCK HYDRAULIC DIAGRAM
• 71. HYDROSTATIC TRANSMISSION HYDRAULIC DIAGRAM
• 72. STEERING BRAKES HYDRAULIC DIAGRAM
• 73. DIAGRAM 1 HYDRAULIC COMPONENTS LOCATION
• 74. DIAGRAM 2 HYDRAULIC COMPONENTS LOCATION
• 75. GENERAL INFORMATION
• 76. PREPARATION AND SAFETY INSTRUCTIONS
• 77. LOCATION OF THE PRESSURE PLUGS
• 78. CHECKING THE PRESSURES
• 78.1. BOOM MOVEMENTS
• 78.2. COMPENSATION CYLINDER BOTTOM PLATE MOVEMENT
• 78.3. STABILIZERS MOVEMENTS
• 78.4. FAN MOTOR
• 78.5. BOOST PUMP ON HYDROSTATIC TRANSMISSION
• 79. GENERAL RULES FOR DISMANTLING THE CYLINDERS
• 79.1. ENTIRE ROD
• 79.2. PISTON AND LOCKING NUT
• 79.3. PISTON GASKETS
• 79.4. GASKETS OF THE LOCKING RING NUT
• 79.5. APPLICATION OF THREADLOCKERS
• 79.6. LIFT CYLINDER
• 79.7. SLEWING CYLINDER
• 79.8. COMPENSATION CYLINDER
• 79.9. STABILIZER INCLINATION CYLINDER
• 79.10. REAR AXLE BLOCKING CYLINER
• 79.11. LEVELLING CYLINDER
• 80. ADJUSTING THE TURRET ROTATION BRAKE
• 81. GENERAL INFORMATION
• 82. PREPARATION AND SAFETY INSTRUCTIONS
• 83. REMOVING THE DISTRIBUTOR
• 84. REMOVING THE LIFT CYLINDER
• 85. REMOVING THE COMPENSATION CYLINDER
• 86. REMOVING THE STABILIZERS ASCENT AND DESCENT CYLINDERS
• 87. REMOVAL OF THE STABILIZERS TIE BAR
• 88. REMOVAL OF THE MOVING PADS ON THE BUSHNG OF STABILIZERS
• 89. REMOVAL OF THE STABILIZERS MAGNET
• 90. REMOVAL OF THE MOVING PADS ON SUPPORT OF STABILIZERS
• 91. REMOVING THE ROTATION HYDRAULIC CONNECTOR (ONLY FOR MRT 2150 360)
• 91.1. ROTARY HYDRAULIC CONNECTOR
• 92. REMOVING THE TANK
• 92.1. REMOVING THE HYDRAULIC FLUID TANK AND FUEL TANK
• 93. GENERAL INFORMATION
• 94. PREPARATION AND SAFETY INSTRUCTIONS
• 95. REFITTING THE TANK
• 95.1. REFITTING THE HYDRAULIC FLUID AND FUEL TANK
• 96. RECONNECTING THE ROTATION HYDRAULIC CONNECTOR (ONLY FOR MRT 2150 360)
• 97. REFITTING THE COMPENSATION CYLINDER
• 98. REFITTING THE LIFT CYLINDER
• 99. REINSERTING THE STABILIZERS ASCENT AND DESCENT CYLINDER
• 100. RECONNECTION OF THE STABILIZERS TIE BAR
• 101. RECONNECTION OF THE MOVING PADS ON THE BUSHNG OF STABILIZERS
• 102. RECONNECTION OF THE STABILIZERS MAGNET
• 103. REMCOMMECTION OF THE MOVING PADS ON SUPPORT OF STABILIZERS
• 104. REFITTING THE DIRECTIONAL CONTROL VALVE
• 105. SOFTWARE
• 105.1. VERSIONE SOFTWARE
• 105.2. LOGICA DI FUNZIONAMENTO DELLA MACCHINA
• 105.3. MACCHINA CON FORCHE
• 105.4. MACCHINA SU STABILIZZATORI CON CESTELLO
• 105.5. MACCHINA CON CESTELLO FISSO / ORH
• 105.6. MACCHINA CON CESTELLO A PENDOLO
• 105.7. MACCHINA CON RADIOCOMANDO
• 106. POSIZIONE DEI CONNETTORI SULLA MACCHINA
• 106.1. CABLAGGIO ASSIEME 1
• 106.2. CABLAGGIO ASSIEME 2
• 106.3. CABLAGGIO TELAIO
• 106.4. CABLAGGIO TORRETTA
• 106.5. CABLAGGIO CABINA
• 106.6. CABLAGGIO MOTORE
• 107. PANORAMICA
• 107.1. SCHEMA DELLA MACCHINA
• 108. GENERAL INFORMATION
• 109. PREPARATION AND SAFETY INSTRUCTIONS
• 109.1. REMOVING THE CABIN GUARD
• 109.2. DISCONNECT THE CABIN HYDRAULIC SYSTEM
• 109.3. DISCONNECT THE ELECTRICAL SYSTEM
• 109.4. REMOVING THE CABIN FROM THE CHASSIS
• 110. GENERAL INFORMATION
• 111. PREPARATION AND SAFETY INSTRUCTIONS
• 111.1. REFITTING THE CABIN ON THE FRAME
• 111.2. RECONNECT THE ELECTRICAL SYSTEM
• 111.3. RECONNECT THE CABIN HYDRAULIC SYSTEM
• 111.4. REFIT THE GUARD ON THE CABIN
• 112. GENERAL INFORMATION
• 113. PREPARATION AND SAFETY INSTRUCTIONS
• 114. REMOVING TURRET FROM THE FRAME
• 114.1. REMOVING LIFT CYLINDER FROM TURRET
• 114.2. REMOVING COMPENSATION CYLINDER FROM TURRET
• 114.3. REMOVING THE TURRET FROM THE FRAME
• 115. REMOVING THE SLEWING RING BEARING
• 116. GENERAL INFORMATION
• 117. PREPARATION AND SAFETY INSTRUCTIONS
• 118. REFITTING THE SLEWING RING BEARING
• 119. REFITTING THE TURRET ON THE FRAME
• 119.1. REFITTING THE TURRET ON THE FRAME
• 119.2. REFITTING THE LIFT CYLINDER ON THE TURRET
• 119.3. REFITTING THE COMPENSATION CYLINDER ON THE TURRET