Manitou MRT 2150 Plus-ST4 S2, MRT 2550 Plus-ST4 S2, MRT-X 2150 Plus-ST3A S2, MRT-X 2550 Plus-ST3A S2 Repair Manual 647586EN

Description

• Model List:
  • MRT 2150 Plus-ST4 S2
  • MRT 2550 Plus-ST4 S2
  • MRT-X 2150 Plus-ST3A S2
  • MRT-X 2550 Plus-ST3A S2

• 1. Pdg647586EN
• 1.1. Page de garde / Front page
• 2. Som_GeneM259EN
• 3. GROUP_00_MR647586EN
• 3.1. Som_GR00_M259EN
• 3.2. Group_00
• 3.2.1. _00_M259EN
• 3.2.1.1. PREAMBLE
• 3.2.1.2. MAINTENANCE POSITION
• 3.2.1.3. RULES FOR MAINTENANCE
• 3.2.2. _01_M259EN
• 3.2.2.1. CHARACTERISTICS
• 3.2.3. _03_M259EN
• 3.2.3.1. IDENTIFICATION PLATES
• 3.2.3.2. LOCATION
• 3.2.4. _04_M259EN
• 3.2.4.1. STANDARD TIGHTENING TORQUES
• 4. GROUP_10_MR647586EN
• 4.1. Som_GR10_M259EN
• 4.2. Group_10
• 4.2.1. _01_M259EN
• 4.2.1.1. MRT3255 ENGINE CHARACTERISTICS
• 4.2.1.2. Inducement strategy (only MRT3255 Model)
• 4.2.1.3. MRT3255X ENGINE CHARACTERISTICS
• 4.2.2. _03_M259EN
• 4.2.2.1. ENGINE SURROUNDINGS
• 4.2.2.2. ENGINE MHT 1490/10130 EURO4
• 4.2.2.3. MHTX 1490/10130 STAGE 3
• 4.2.3. _04_M259EN
• 4.2.3.1. FAN CONTROL OPERATION
• 4.2.3.2. MRT3255 TIGHTENING TORQUE
• 4.2.3.3. MRT3255X TIGHTENING TORQUE
• 4.2.3.4. MRT3255 ENGINE CONTROL AND ADJ.
• 4.2.3.5. MRT3255X ENGINE CONTROL AND ADJ.
• 4.2.4. _06_M259EN
• 4.2.4.1. MRT 2150/2550
• 4.2.4.2. MRT 2150/2550 REMOVING THE ENGINE AND RADIATOR
• 4.2.4.3. MRTX 2150/2550
• 4.2.4.4. MRTX 2150/2550 REMOVING THE ENGINE AND RADIATOR
• 5. GROUP_20_MR647586EN
• 5.1. Som_GR20_M259EN
• 5.1.0.1. CHECKING THE PRESSURE
• 5.1.1. _06_M259EN
• 5.1.1.1. GENERAL INFORMATION
• 5.1.1.2. PREPARATION AND SAFETY INSTRUCTIONS
• 5.1.1.3. REMOVING THE HYDROSTATIC TRANSMISSION
• 5.1.2. _07_M259EN
• 5.1.2.1. GENERAL INFORMATION
• 5.1.2.2. PREPARATION AND SAFETY INSTRUCTIONS
• 5.1.3. _08_M259EN
• 5.1.3.1. TRASMISSIONE SAUER
• 5.1.4. _09_M259EN
• 6. GROUP_30_MR647586EN
• 6.1. Som_GR30_M259EN
• 6.2. Group_30
• 6.2.1. _06_M259EN
• 6.2.1.1. RIMOZIONE DELLASSALE POSTERIORE
• 6.2.1.2. RIMOZIONE DELLASSALE ANTERIORE E DEL MOTORE IDROSTATICO
• 6.2.1.3. PREPARAZIONE E ISTRUZIONI DI SICUREZZA
• 6.2.1.4. INFORMAZIONI GENERALI
• 6.2.2. _07_M259EN
• 6.2.2.1. GENERAL INFORMATION
• 6.2.2.2. PREPARATION AND SAFETY INSTRUCTIONS
• 6.2.2.3. REINSERTING THE REAR AXLE
• 6.2.2.4. REINSERTING THE FRONT AXLE AND HYDROSTATIC MOTOR
• 7. GROUP_40_MR647586EN
• 7.1. Som_GR40_M259EN
• 7.2. Group_40
• 7.2.1. _03_M259EN
• 7.2.1.1. COMPONENTI DEI FRENI
• 7.2.2. _04_M259EN
• 7.2.3. _06_M259EN
• 7.2.3.1. BRAKE PUMP REMOVAL
• 7.2.3.2. PREPARATION AND SAFETY INSTRUCTIONS
• 7.2.4. _07_M259EN
• 7.2.4.1. SERVICE BRAKE
• 7.2.5. _09_M259EN
• 7.2.5.1. HYDRAULIC BRAKE VENTING VALVE
• 8. GROUP_50_MR647586EN
• 8.1. Som_GR50_M259EN
• 8.1.1. _04_M259EN
• 8.1.1.1. PREPARATION AND SAFETY INSTRUCTIONS
• 8.1.1.2. ADJUSTING THE SLIDING BLOCKS
• 8.1.1.3. CHECK CLEAN AND GREASE THE TELESCOPIC BOOM PADS
• 8.1.1.4. BOOM SLIDING BLOCKS ASSEMBLY OVERVIEW
• 8.1.1.5. CHECK AND ADJUSTMENT OF THE BOOM CHAIN TENSION
• 8.1.1.6. CABLE REEL ADJUSTMENT
• 8.1.2. _06_M259EN
• 8.1.2.1. GENERAL INFORMATION
• 8.1.3. _07_M259EN
• 8.1.3.1. GENERAL INFORMATION
• 9. GROUP_70_MR647586EN
• 9.1. Som_GR70_M259EN
• 9.2. Group_70
• 9.2.1. _02_M259EN
• 9.2.1.1. HYDROSTATIC TRANSMISSION HYDRAULIC SYSTEM LEGEND
• 9.2.1.2. STABILIZERSLEVELLINGREAR AXLE BLOCK HYDRAULIC SYSTEM LEGEND
• 9.2.1.3. MOVEMENTS HYDRAULIC SYSTEM LEGEND
• 9.2.1.4. BRAKES HYDRAULIC SYSTEM STEERING LEGEND
• 9.2.2. _03_M259EN
• 9.2.2.1. POSITION OF HYDRAULIC COMPONENTS
• 9.2.3. _04_M259EN
• 9.2.3.1. GENERAL INFORMATION
• 9.2.3.2. PREPARATION AND SAFETY INSTRUCTIONS
• 9.2.3.3. LOCATION OF THE PRESSURE PLUGS
• 9.2.3.4. CHECKING THE PRESSURES
• 9.2.3.5. GENERAL RULES FOR DISMANTLING THE CYLINDERS
• 9.2.3.6. ADJUSTING THE TURRET ROTATION BRAKE
• 9.2.4. _06_M259EN
• 9.2.4.1. INFORMAZIONI GENERALI
• 9.2.4.2. PREPARAZIONE E ISTRUZIONI DI SICUREZZA
• 9.2.4.3. RIMOZIONE DEL SERBATOIO DELLOLIO IDRAULICO E DEL COMBUSTIBILE
• 9.2.4.4. RIMOZIONE DISTRIBUTORE
• 9.2.4.5. RIMOZIONE MARTINETTI
• 9.2.5. _07_M259EN
• 9.2.5.1. INFORMAZIONI GENERALI
• 9.2.5.2. PREPARAZIONE E ISTRUZIONI DI SICUREZZA
• 9.2.5.3. REINSERIMENTO MARTINETTI
• 9.2.5.4. REINSERIMENTO DISTRIBUTORE
• 9.2.5.5. REINSERIMENTO DEL SERBATOIO DELLOLIO IDRAULICO E DEL COMBUSTIBILE
• 9.2.6. _09_M259EN
• 10. GROUP_80_MR647586EN
• 10.1. Som_GR80_M259EN
• 10.1.0.1. SOFTWARE VERSION
• 10.1.0.2. MACHINE OPERATING LOGIC
• 10.1.0.3. MACHINE WITH FORKS
• 10.1.0.4. MACHINE ON OUTRIGGERS WITH BASKET
• 10.1.0.5. MACHINE WITH FIXED BASKET / ORH
• 10.1.0.6. MACHINE WITH PENDULUM BASKET
• 10.1.0.7. MACHINE WITH RADIOCONTROL
• 10.1.0.8. CONNECTOR WIRING
• 10.1.0.9. ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW
• 10.1.0.10. ECU TURRET INPUTS/OUTPUTS
• 10.1.0.11. ECU CHASSIS INPUTS/OUTPUTS
• 10.1.0.12. MIDAC INPUTS/OUTPUT
• 10.1.0.13. CONTROL UNIT INPUTS/OUTPUT
• 10.1.1. _02_M259EN
• 10.1.1.1. FUSE BLOCKS AND RELAYS IN CAB
• 10.1.1.2. FUSE BLOCKS AND RELAYS ON CHASSIS
• 10.1.1.3. CANBUS LINE CIRCUIT
• 10.1.1.4. POSITION OF THE COMPONENTS ON THE DIAGRAMS
• 10.1.1.5. SWITCHING ON
• 10.1.1.6. CAN BUS AND DIAGNOSTIC PLUG
• 10.1.1.7. TRANSMISSION
• 10.1.1.8. HYDRAULIC MOVEMENTS VERSION WITHOUT BASKET
• 10.1.1.9. HYDRAULIC MOVEMENTS VERSION WITH BASKET
• 10.1.1.10. SENSORS
• 10.1.1.11. LIGHTS
• 10.1.1.12. OPTIONAL LIGHTS / WINDSHIELD WIPER / RADIO
• 10.1.1.13. HEATING AND AIR CONDITIONING
• 10.1.1.14. OPTIONAL
• 10.1.1.15. OPTIONAL
• 10.1.1.16. EMERGENCY
• 10.1.1.17. CAB
• 10.1.1.18. SUSPENSIONS
• 10.1.2. _03_M259EN
• 10.1.2.1. POSITION OF THE ELECTRICAL CONNECTORS
• 10.1.3. _04_M259EN
• 10.1.3.1. OVERVIEW
• 10.1.3.2. VEHICLE LAYOUT
• 10.1.3.3. supplying
• 10.1.3.4. FUNCTIONS
• 10.1.3.5. OPERATOR PANEL
• 10.1.4. _06_M259EN
• 10.1.5. _07_M259EN
• 10.1.5.1. REINSERIMENTO DELLA CENTRALINA DANFOSS SULLA POMPA IDROSTATICA
• 10.1.6. _08_M259EN
• 10.1.6.1. DIAGNOSTICS AND TROUBLESHOOTING
• 10.1.6.2. TROUBLESHOOTING
• 10.1.6.3. Distributor PVG 32 PVEDCX (CanBus)
• 10.1.6.4. ANNEX A
• 10.1.6.5. ANNEX B
• 10.1.6.6. ANNEX C
• 10.1.6.7. ANNEX D
• 10.1.7. _09_M259EN
• 11. GROUP_85_MR647586EN
• 11.1. Som_GR85_M259EN
• 11.2. Group_85
• 11.2.1. _01_M259EN
• 11.2.1.1. HEATING TECHNICAL DATA
• 11.2.2. _02_M259EN
• 11.2.2.1. HEATING ELECTRICAL SCHEMATIC DIAGRAM
• 11.2.3. _03_M259EN
• 11.2.3.1. HEATING COMPONENTS LOCATION
• 11.2.4. _04_M259EN
• 11.2.4.1. METERING PUMP ASSEMBLY POSITIONS
• 11.2.5. _06_M259EN
• 11.2.5.1. GENERAL INFORMATION
• 11.2.5.2. PREPARATION AND SAFETY INSTRUCTIONS
• 11.2.5.3. REMOVING THE CAB
• 11.2.5.4. DISCONNECT THE AIR CONDITIONING FROM THE CAB (OPTIONAL)
• 11.2.6. _07_M259EN
• 11.2.7. _08_M259EN
• 11.2.7.1. HEATING CONTROL AND SAFETY SYSTEMS
• 11.2.8. _09_M259EN
• 11.2.8.1. AIRTRONIC HEATING DIAGNOSTIC DEVICE
• 12. GROUP_90_MR647586EN
• 12.1. Som_GR90_M259EN
• 12.2. Group_90
• 12.2.1. _06_M259EN
• 12.2.1.1. GENERAL INFORMATION
• 12.2.1.2. PREPARATION AND SAFETY INSTRUCTIONS
• 12.2.1.3. REMOVING THE TURRET
• 12.2.1.4. REMOVING THE SLEWING RING BEARING
• 12.2.2. _07_M259EN
• 12.2.2.1. GENERAL INFORMATION
• 12.2.2.2. PREPARATION AND SAFETY INSTRUCTIONS
• 12.2.2.3. REFITTING THE SLEWING RING BEARING AND ROTATION MOTOR
• 12.2.2.4. REFITTING THE TURRET
• 13. GROUP_110_MR647586EN
• 13.1. Som_GR110_M259EN
• 13.2. Group_110
• 13.2.1. _01_M259EN
• 13.2.1.1. PRINCIPIO DI FUNZIONAMENTO
• 13.2.2. _02_M259EN
• 13.2.2.1. AIR CONDITIONING WIRING DIAGRAMS
• 13.2.2.2. POSITION OF THE COMPONENTS ON THE DIAGRAMS
• 13.2.2.3. FUSE BOX AND RELAYS
• 13.2.2.4. AIR CONDITIONING ELECTRIC WIRING
• 13.2.3. _03_M259EN
• 13.2.4. _04_M259EN
• 13.2.4.1. INSTRUCTIONS FOR ASSEMBLING THE AIR CONDITIONER
• 13.2.4.2. FEATURES OF COOLANT R134a
• 13.2.4.3. PRECAUTIONS FOR HANDLING R134a
• 13.2.4.4. FILLING COOLANT IN THE AIR CONDITIONING SYSTEM
• 13.2.4.5. FILLING METHOD
• 13.2.4.6. CHECKING THE WORKING
• 13.2.5. _07_M259EN
• 13.2.5.1. ASSEMBLING THE AIR CONDITIONING