Manitou MRT 3255 Privilege Plus ST4, MRT 3255 Privilege Plus T4F, MRT-X 3255 Privilege Plus ST3A Repair Manual 647488EN

Description

• Model List:
  • MRT 3255 Privilege Plus ST4
  • MRT 3255 Privilege Plus T4F
  • MRT-X 3255 Privilege Plus ST3A

• 1. Pdg_647488EN
• 1.1. Page de garde / Front page
• 2. Som_GeneM235EN
• 3. Group_00_MR647488EN
• 3.1. Som_Gr00M235EN
• 3.2. Group00
• 3.2.1. _00_M235EN
• 3.2.1.1. PREAMBLE
• 3.2.1.2. MAINTENANCE POSITION
• 3.2.1.3. RULES FOR MAINTENANCE
• 3.2.2. _01_M235EN
• 3.2.2.1. CHARACTERISTICS
• 3.2.3. _03_M235EN
• 3.2.3.1. IDENTIFICATION PLATES
• 3.2.3.2. LOCATION
• 3.2.4. _04_M235EN
• 3.2.4.1. STANDARD TIGHTENING TORQUES
• 3.2.4.2. LUBRICANTS AND FUEL
• 4. Group_10_MR647488EN
• 4.1. Som_Gr10M235EN
• 4.2. Group10
• 4.2.1. _01_M235EN
• 4.2.1.1. MRT3255 ENGINE CHARACTERISTICS
• 4.2.1.2. Inducement strategy (only MRT3255 Model)
• 4.2.1.3. MRT3255X ENGINE CHARACTERISTICS
• 4.2.2. _03_M235EN
• 4.2.2.1. ENGINE SURROUNDINGS
• 4.2.2.2. MRT 3255PLUS PRIVILEGE EURO4
• 4.2.2.3. MRTX 3255 PLUS PRIVILEGE SP3FINAL
• 4.2.3. _04_M235EN
• 4.2.3.1. FAN CONTROL OPERATION
• 4.2.3.2. MRT3255 TIGHTENING TORQUE
• 4.2.3.3. MRT3255X TIGHTENING TORQUE
• 4.2.3.4. MRT3255 ENGINE CONTROL AND ADJUSTMENT.
• 4.2.3.5. MRT3255X ENGINE CONTROL AND ADJUSTMENT.
• 4.2.4. _06_M235EN
• 4.2.4.1. MRT3255
• 4.2.4.2. MRT3255 REMOVING THE ENGINE AND RADIATOR
• 4.2.4.3. MRT3255X
• 4.2.4.4. MRT3255 X REMOVING THE ENGINE AND RADIATOR
• 5. Group_20_MR647488EN
• 5.1. Som_Gr20M235EN
• 5.2. Group20
• 5.2.1. _01_M235EN
• 5.2.1.1. PRINCIPLE OF OPERATION OF GEARBOX
• 5.2.2. _02_M235EN
• 5.2.2.1. FUNCTION OF HYDROSTATIC COMPONENTS
• 5.2.2.2. FORWARD GEAR SCHEMATIC DIAGRAM
• 5.2.2.3. REVERSE GEAR SCHEMATIC DIAGRAM
• 5.2.3. _03_M235EN
• 5.2.3.1. TRANSMISSION SYSTEM
• 5.2.4. _04_M235EN
• 5.2.4.1. MRT3255 TRANSMISSION CONTROL AND ADJUSTMENT.
• 5.2.4.2. PRESSURE TAKEOFF POINTS
• 5.2.4.3. PRESSURE TEST PORTS
• 5.2.4.4. PUMP / MOTOR CONTROL AND ADJUSTMENT
• 5.2.4.5. A4VGDA / A6VMDA HYDROSTATIC TRANSMISSION SETTINGS SHEET
• 5.2.4.6. TRANSMISSION ASSEMBLY TIGHTENING TORQUES
• 5.2.5. _06_M235EN
• 5.2.5.1. GENERAL INFORMATION
• 5.2.6. _07_M235EN
• 5.2.6.1. GENERAL INFORMATION
• 5.2.7. _08_M235EN
• 5.2.7.1. USE OF THE ONBOARD DIAGNOSTIC BOSCH ELECTRONIC TRANSMISSION
• 5.2.7.2. REXROTH TRANSMISSION ECU
• 5.2.8. _09_M235EN
• 5.2.8.1. BASIS GAUGE KIT
• 6. Group_30_MR647488EN
• 6.1. Som_Gr30M235EN
• 6.2. Group30
• 6.2.1. SUSPENSION CYLINDER SENSOR SETTINGS
• 6.2.1.1. AXLE TIGHTENING TORQUES
• 7. Group_40_MR647488EN
• 7.1. Som_Gr40M235EN
• 7.2. Group40
• 7.2.1. _04_M235EN
• 7.2.1.1. BRAKE COMPONENTS LOCATION
• 7.2.1.2. SERVICE BRAKE
• 7.2.1.3. PARKING BRAKE
• 7.2.2. _06_M235EN
• 7.2.2.1. SERVICE BRAKE
• 7.2.3. _07_M235EN
• 7.2.3.1. SERVICE BRAKE
• 8. Group_50_MR647488EN
• 8.1. Som_Gr50M235EN
• 8.2. Group50
• 8.2.1. _01_M235EN
• 8.2.1.1. FOUR EXTENSION BOOM
• 8.2.2. _03_M235EN
• 8.2.2.1. LIST OF COMPONENT PART NOS.
• 8.2.2.2. POSITION OF THE COMPONENTS OF THE PENTAGONAL FOUR EXTENSION BOOM
• 8.2.3. _04_M235EN
• 8.2.3.1. PREPARATION AND SAFETY INSTRUCTIONS
• 8.2.3.2. REPLACING THE SLIDING BLOCKS
• 8.2.3.3. CHECK AND ADJUSTMENT OF THE BOOM CHAIN TENSION
• 8.2.4. _06_M235EN
• 8.2.4.1. GENERAL INFORMATION
• 8.2.5. _07_M235EN
• 8.2.5.1. GENERAL INFORMATION
• 8.2.6. _09_M235EN
• 8.2.6.1. SAFETY LOCK FOR THE LIFTING PISTON
• 9. Group_70_MR647488EN
• 9.0.0.1. MOVEMENTS HYDRAULIC SYSTEM LEGEND
• 9.0.0.2. STEERING/BRAKES HYDRAULIC SYSTEM LEGEND
• 9.0.0.3. OUTTRIGGER AND SUSPENSIONS HYDRAULICS SYSTEM LEGEND
• 9.0.0.4. TRANSMISSION HYDRAULIC SYSTEM LEGEND
• 9.0.1. _03_M235EN
• 9.0.1.1. KEY POSITION FOR HYDRAULIC COMPONENTS
• 9.0.2. _04_M235EN
• 9.0.2.1. PRESSURE TEST PORTS
• 9.0.2.2. TIGHTENING TORQUES
• 9.0.3. _06_M235EN
• 9.0.3.1. HYDRAULIC CYLINDER REMOVAL
• 9.0.3.2. STABILISER HYDRAULIC CYLINDER CHAINS
• 9.0.3.3. HYDRAULIC DISTRIBUTOR REMOVAL
• 9.0.4. _07_M235EN
• 9.0.4.1. HYDRAULIC DISTRIBUTOR REFIT
• 9.0.4.2. STABILISER HYDRAULIC CYLINDER CHAINS
• 9.0.4.3. HYDRAULIC CYLINDER REFIT
• 9.0.5. _09_M235EN
• 9.0.5.1. BASIC MANOMETER KIT
• 9.0.5.2. DIGITAL MANOMETER KIT
• 10. Group_80_MR647488EN
• 10.1. Som_Gr80M235EN
• 10.2. Group80
• 10.2.1. _01_M235_A_EN
• 10.2.1.1. I30 driver place
• 10.2.1.2. I30 turret
• 10.2.1.3. I31 cabin
• 10.2.1.4. I31 driver place
• 10.2.1.5. MC2M1 CARRIAGE
• 10.2.1.6. MC2M1 TURRET
• 10.2.1.7. MC2M2 CARRIAGE
• 10.2.1.8. MC2M2 TURRET
• 10.2.1.9. MC2M3 CARRIAGE
• 10.2.1.10. MC2M3 CARRIAGE
• 10.2.1.11. X107 driver place
• 10.2.1.12. CONNECTORS, FUSES AND RELAYS
• 10.2.2. _01_M235_B_EN
• 10.2.2.1. Can Open Network
• 10.2.2.2. Can J1939 Network
• 10.2.2.3. Can Open1 RFID Tag Network
• 10.2.2.4. Can KLine / Mercedes Network
• 10.2.3. _01_M235_C_EN
• 10.2.3.1. ECU TURRET INPUTS/OUTPUTS
• 10.2.4. _02_M235EN
• 10.2.4.1. EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS
• 10.2.4.2. CABLE DESIGNATION ON ELECTRICAL WIRING HARNESS
• 10.2.4.3. POSITION OF CONNECTORS BY DIAGRAM
• 10.2.4.4. ELECTRICAL DIAGRAMS BY FUNCTION
• 10.2.5. _03_M235EN
• 10.2.5.1. KEYS
• 10.2.5.2. LOCATIONS
• 10.2.5.3. LOCATIONS
• 10.2.6. _04_M235EN
• 10.2.6.1. ELECTRONIC SYSTEM OVERVIEW
• 10.2.7. _08_M235EN
• 10.2.7.1. TROUBLESHOOTING
• 10.2.7.2. Distributor PVG 100 PVEDCX (CanBus)
• 10.2.8. _09_M235EN
• 10.2.8.1. SPECIFIC TOOLING
• 10.2.8.2. CONNECTION TO TRUCK
• 11. Group_85_MR647488EN
• 11.1. Som_Gr85M235EN
• 11.2. Group85
• 11.2.1. _01_M235EN
• 11.2.1.1. HEATING TECHNICAL DATA
• 11.2.2. _02_M235EN
• 11.2.2.1. HEATING ELECTRICAL SCHEMATIC DIAGRAM
• 11.2.3. _03_M235EN
• 11.2.3.1. HEATING COMPONENTS LOCATION
• 11.2.4. _04_M235EN
• 11.2.4.1. METERING PUMP ASSEMBLY POSITIONS
• 11.2.5. _06_M235EN
• 11.2.6. _07_M235EN
• 11.2.7. _08_M235EN
• 11.2.7.1. HEATING CONTROL AND SAFETY SYSTEMS
• 11.2.8. _09_M235EN
• 11.2.8.1. AIRTRONIC HEATING DIAGNOSTIC DEVICE
• 12. Group_90_MR647488EN
• 12.1. Som_Gr90M235EN
• 12.2. Group90
• 12.2.1. _06_M235EN
• 12.2.2. _07_M235EN
• 13. Group_110_MR647488EN
• 13.1. Som_GR110_M235EN
• 13.2. Group110
• 13.2.1. _01_M235EN
• 13.2.1.1. AIR CONDITIONER
• 13.2.2. _03_M235EN
• 13.2.2.1. AIRCONDITIONING COMPONENTS OVERVIEW
• 13.2.3. _04_M235EN
• 13.2.3.1. INSTRUCTIONS FOR ASSEMBLING THE AIR CONDITIONER
• 13.2.3.2. FEATURES OF COOLANT R134a
• 13.2.3.3. PRECAUTIONS FOR HANDLING R134a
• 13.2.3.4. FILLING COOLANT IN THE AIR CONDITIONING SYSTEM
• 13.2.3.5. FILLING METHOD
• 13.2.3.6. CHECKING THE WORKING
• 13.2.4. _07_M235EN
• 13.2.4.1. ASSEMBLING THE AIR CONDITIONING