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Model List:
- MT 420 H 57K ST5 S1
- MT 420 H TSS 57K ST5 S1
- 1. OPERATING AND SAFETY INSTRUCTIONS
- 1.1. INSTRUCTIONS TO THE COMPANY MANAGER
- 1.2. INSTRUCTIONS FOR THE OPERATOR
- 1.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
- 1.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
- 1.5. LIFT TRUCK DISPOSAL
- 2. OPERATING AND SAFETY INSTRUCTIONS
- 2.1. INSTRUCTIONS TO THE COMPANY MANAGER
- 2.2. INSTRUCTIONS FOR THE OPERATOR
- 2.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
- 2.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
- 2.5. LIFT TRUCK DISPOSAL
- 3. DESCRIPTION
- 3.1. SAFETY PLATES AND STICKERS
- 3.2. IDENTIFICATION OF THE LIFT TRUCK
- 3.3. CHARACTERISTICS
- 3.4. TYRES
- 3.5. DIMENSIONS MT 420 H 57K ST5 S1
- 3.6. DIMENSIONS MT 420 H TSS 57K ST5 S1
- 3.7. LOAD CHART
- 3.8. VISIBILITY
- 3.9. INSTRUMENTS AND CONTROLS
- 3.10. TOWING DEVICE
- 3.11. DESCRIPTION AND USE OF THE OPTIONS
- 4. Ü 10H DAILY SERVICE OR EVERY 10HOURS OF SERVICE
- 4.1. CHECK Lift truck environment
- 4.2. CHECK Engine oil level
- 4.3. CHECK Cooling liquid level
- 4.4. CHECK Longitudinal stability limiter and warning device
- 5. Ü 50H WEEKLY SERVICE OR EVERY 50HOURS OF SERVICE
- 5.1. CHECK Alternator/crankshaft belt tension
- 5.2. CHECK Compressor belt tension (Air conditioning option)
- 5.3. CHECK Transfer box oil level
- 5.4. CHECK Tyre pressures
- 5.5. CHECK Wheel nut tightening
- 5.6. CHECK Front axle differential seal
- 5.7. CHECK Rear axle differential seal
- 5.8. CHECK Front wheel reducer seals
- 5.9. CHECK Rear wheel reducer seals
- 5.10. CHECK Brake fluid level
- 5.11. CHECK Boom pad slide pathways
- 5.12. CHECK Hydraulic oil level
- 5.13. CHECK Windscreen washer liquid level
- 5.14. CLEAN Fuel prefilter
- 5.15. CLEAN Radiator cores
- 5.16. CLEAN Dry air filter cartridge
- 5.17. CLEAN Condenser wiring harness (Air conditioning OPTION)
- 5.18. LUBRICATE General lubrication
- 5.19. REPLACE Engine oil
- 6. Ü 500H PERIODIC SERVICE EVERY 500 HOURS OF SERVICE OR 1 YEAR
- 6.1. CHECK Condition of cables
- 6.2. CHECK Hydraulic oil
- 6.3. LUBRICATE Engine cover opening
- 6.4. REPLACE Engine oil
- 6.5. REPLACE Fuel filter
- 6.6. REPLACE Fuel prefilter
- 6.7. REPLACE Hydraulic return oil filter cartridge
- 6.8. REPLACE Cab fan filter
- 6.9. CHECK Hoses and differential pressure hoses for the exhaust particle filter DPF
- 6.10. CHECK Exhaust gas recirculation piping EGR
- 6.11. CHECK Intake hose
- 6.12. CHECK Exhaust manifold
- 6.13. CHECK Fork wear
- 7. Ü 1000H PERIODIC SERVICE EVERY 1000 HOURS OF SERVICE OR 2 YEARS
- 7.1. ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS.
- 7.2. CHECK Safety belt
- 7.3. CLEAN Fuel tank
- 7.4. REPLACE Alternator belt
- 7.5. REPLACE Engine crankcase ventilation filter
- 7.6. REPLACE Dry air filter cartridge
- 7.7. REPLACE Coolant
- 7.8. REPLACE Transfer box oil
- 7.9. REPLACE Front axle differential oil
- 7.10. REPLACE Rear axle differential oil
- 7.11. REPLACE Front wheel reducer oil
- 7.12. REPLACE Rear wheel reducer oil
- 7.13. CHECK Silentblocks
- 7.14. CHECK Valve lash
- 7.15. CHECK Injectors
- 7.16. CHECK Exhaust gas recirculation cooler EGR
- 7.17. CHECK Casing gas recycling valve
- 7.18. CHECK Brake system pressure
- 7.19. CHECK Boom pad wear
- 7.20. CHECK Condition of wiring harnesses and cables
- 7.21. CHECK Lights and signals
- 7.22. CHECK Warning indicators
- 7.23. CHECK Condition of the rearview mirrors
- 7.24. CHECK Cabin structure
- 7.25. CHECK Frame structure
- 7.26. CHECK Attachment carriage
- 7.27. CHECK Condition of attachments
- 7.28. REPLACE Brake fluid
- 7.29. BLEED Brake circuit
- 7.30. ADJUST Brake
- 8. Ü 2000H PERIODIC SERVICE EVERY 2000 HOURS OF SERVICE OR 4 YEARS
- 8.1. ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS.
- 8.2. CHECK Wheel nut tightening torques
- 8.3. REPLACE Dry air filter safety cartridge
- 8.4. REPLACE Hydraulic oil
- 8.5. CHECK Radiator
- 8.6. CHECK Transmission pressures
- 8.7. CHECK Steering
- 8.8. CHECK Steering swivel joints
- 8.9. CHECK Brake pad and brake disk wear
- 8.10. CHECK Condition of boom assembly
- 8.11. CHECK Bearings and bushings
- 8.12. CHECK Condition of hoses and flexible pipes
- 8.13. CHECK Condition of cylinders (leakage, rods)
- 8.14. CHECK Hydraulic circuit pressures
- 8.15. CLEAN Air conditioning (OPTION)
- 8.16. REPLACE Compressor belt (Air Conditioning OPTION)
- 9. Ü 3000H PERIODIC SERVICE EVERY 3000 HOURS OF SERVICE OR 6 YEARS
- 9.1. ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS.
- 9.2. CHECK Turbocharger
- 9.3. CHECK Exhaust gas recirculation system EGR
- 9.4. CLEAN Exhaust particle filter DPF
- 10. Ü OCCASIONAL MAINTENANCE
- 10.1. CLEAN Stationary lift truck exhaust purification
- 10.2. REPLACE Wheels
- 10.3. ADJUST Front headlights
- 10.4. RESET Longitudinal stability limiter and warning device
- 11. Ü OCCASIONAL OPERATION
- 11.1. TOW OR WINCH Lift truck
- 11.2. SLING Lift truck
- 11.3. TRANSPORT Lift truck
- 12. CHECK Alternator/crankshaft belt tension
- 13. CHECK Compressor belt tension (Air conditioning option)
- 14. CHECK Transfer box oil level
- 15. CHECK Tyre pressures
- 16. CHECK Wheel nut tightening
- 17. CHECK Front axle differential seal
- 18. CHECK Rear axle differential seal
- 19. CHECK Front wheel reducer seals
- 20. CHECK Rear wheel reducer seals
- 21. CHECK Brake fluid level
- 22. CHECK Boom pad slide pathways
- 23. CHECK Hydraulic oil level
- 24. CHECK Windscreen washer liquid level
- 25. CLEAN Fuel prefilter
- 26. CLEAN Radiator cores
- 27. CLEAN Dry air filter cartridge
- 28. CLEAN Condenser wiring harness (Air conditioning OPTION)
- 29. LUBRICATE General lubrication
- 30. LUBRICATE Engine cover opening
- 31. CHECK Hoses and differential pressure hoses for the exhaust particle filter DPF
- 32. CHECK Exhaust gas recirculation piping EGR
- 33. CHECK Intake hose
- 34. CHECK Exhaust manifold
- 35. CHECK Fork wear
- 36. CHECK Safety belt
- 37. CHECK Silentblocks
- 38. CHECK Valve lash
- 39. CHECK Injectors
- 40. CHECK Exhaust gas recirculation cooler EGR
- 41. CHECK Casing gas recycling valve
- 42. CHECK Brake system pressure
- 43. CHECK Boom pad wear
- 44. CHECK Condition of wiring harnesses and cables
- 45. CHECK Lights and signals
- 46. CHECK Warning indicators
- 47. CHECK Condition of the rearview mirrors
- 48. CHECK Cabin structure
- 49. CHECK Frame structure
- 50. CHECK Attachment carriage
- 51. CHECK Condition of attachments
- 51.1. Engine service, consult your dealer.
- 51.2. Consult your dealer.
- 52. MAINTENANCE
- 52.1. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
- 52.2. FORKLIFT TRUCK MAINTENANCE
- 52.3. DAILY AND WEEKLY MAINTENANCE
- 52.4. MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE
- 52.5. PERIODIC SERVICE
- 52.6. OCCASIONAL MAINTENANCE AND OPERATION
- 52.7. FILTER CARTRIDGES AND BELTS
- 52.8. LUBRICANTS AND FUEL
- 52.9. Ü 10H DAILY SERVICE OR EVERY 10HOURS OF SERVICE
- 52.10. Ü 50H WEEKLY SERVICE OR EVERY 50HOURS OF SERVICE
- 52.11. Ü 500H PERIODIC SERVICE EVERY 500 HOURS OF SERVICE OR 1 YEAR
- 52.12. Ü 1000H PERIODIC SERVICE EVERY 1000 HOURS OF SERVICE OR 2 YEARS
- 52.13. Ü 2000H PERIODIC SERVICE EVERY 2000 HOURS OF SERVICE OR 4 YEARS
- 52.14. Ü 3000H PERIODIC SERVICE EVERY 3000 HOURS OF SERVICE OR 6 YEARS
- 52.15. Ü OCCASIONAL MAINTENANCE
- 52.16. Ü OCCASIONAL OPERATION
- 53. OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE
- 53.1. INTRODUCTION
- 53.2. PICKING UP THE ATTACHMENTS MT 420 H 57K ST5 S1
- 53.3. PICKING UP THE ATTACHMENTS MT 420 H TSS 57K ST5 S1
- 53.4. TECHNICAL SPECIFICATIONS OF ATTACHMENTS MT 420 H 57K ST5 S1
- 53.5. TECHNICAL SPECIFICATIONS OF ATTACHMENTS MT 420 H TSS 57K ST5 S1
- 53.6. ATTACHMENT GUARDS








