Manitou MT 420 H 57K ST5 S1, MT 420 H TSS 57K ST5 S1, MLT 420 H 57K ST5 S1, MT-X 420 H 49K ST3A S2, MT-X 420 H TSS 49K ST3A S2 Repair Manual 647742EN
$30
- Type Of Manual: Repair Manual
- Manual ID: 647742EN
- Format: PDF
- Size: 27.5MB
- Number of Pages: 252
Description
-
Model List:
- MT 420 H 57K ST5 S1
- MT 420 H TSS 57K ST5 S1
- MLT 420 H 57K ST5 S1
- MT-X 420 H 49K ST3A S2
- MT-X 420 H TSS 49K ST3A S2
- 1. Page de garde / Front page
- 2. Sommaire général General table of content
- 4. GENERAL, CHARACTERISTICS AND SAFETY
- 4.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
- 4.1.1. FOREWORD
- 4.1.2. SERVICING POSITION
- 4.1.3. EXPLANATION OF SYMBOLS
- 4.1.4. SERVICING RULES
- 4.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
- 4.2.1. CHARACTERISTICS
- 4.2.2. LUBRICANTS AND FUEL
- 4.2.3. DIMENSIONS
- 4.3. GENERAL LOCATION
- 4.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
- 4.4. GENERAL CONTROL AND ADJUSTMENT
- 4.4.1. STANDARD TIGHTENING TORQUES
- 4.4.2. METRIC IMPERIAL UNIT CONVERSION
- 6. ENGINE SPECIFICATION
- 6.1. ENGINE CHARACTERISTICS AND SPECIFICATION
- 6.1.1. GENERAL CHARACTERISTICS
- 6.1.2. REGENERATION CHARACTERISTICS (MT/MLT….ST5 S1)
- 6.1.3. DECONTAMINATION PROMPT LEVELS (DEGRADED OPERATING MODES)
- 6.2. ENGINE CIRCUITS FLOW DIAGRAMS (MT/MLT….ST5 S1)
- 6.2.1. FUEL CIRCUIT OVERVIEW OF THE FUEL SYSTEM
- 6.2.2. COOLING SYSTEM LOWER BYPASS SYSTEM
- 6.2.3. EXHAUST CIRCUIT AFTERTREATMENT DEVICES
- 6.3. Engine components location
- 6.3.1. engine components (MT/MLT….ST5 S1)
- 6.3.2. engine components (MTX…ST3A S2)
- 6.4. Engine controls and adjustments
- 6.4.1. Fan control
- 6.4.2. ENGINE SILENT BLOCK TIGHTENING TORQUES
- 6.4.3. COOLING SYSTEM TIGHTENING TORQUES
- 6.5. Engine removal refitting
- 6.5.1. PREPARATION AND SAFETY INSTRUCTIONS
- 6.5.2. Side casing and engine cover removal
- 6.5.3. Mudguard and engine rear casing removal
- 6.5.4. Alternator belt removal/refit
- 6.5.5. Alternator removal
- 6.5.6. STARTER removal
- 6.5.7. Air filter assembly removal
- 6.5.8. Cooler removal
- 6.5.9. Exhaust line removal
- 6.5.10. Fuel tank removal
- 6.5.11. Airconditioning compressor removal
- 6.5.12. Engine removal
- 6.5.13. Engine refit
- 6.5.14. Water pump removal
- 6.6. Engine troubleshooting
- 6.7. Specific engine tooling
- 6.7.1. Special engine tooling
- 6.7.2. Electronic tension meter
- 8. TRANSMISSION
- 8.1. Transmission schematic diagrams
- 8.1.1. DRIVE TRAIN
- 8.1.2. Key to diagrams
- 8.1.3. FORWARD GEAR Diagram
- 8.1.4. REVERSE GEAR Diagram
- 8.1.5. HYDROSTATIC TRANSMISSION PRESSURE TEST PORT LOCATION
- 8.1.6. TOWING PROCEDURE
- 8.1.7. TRANSMISSION TIGHTENING TORQUES
- 8.2. Transmission removal refit
- 8.2.1. PREPARATION AND SAFETY INSTRUCTIONS
- 8.2.2. HYDROSTATIC PUMP REMOVAL
- 8.2.3. HYDROSTATIC MOTOR REMOVAL
- 8.3. Specific transmission tooling
- 8.3.1. BASIC MANOMETER BOX
- 8.3.2. DIGITAL MANOMETER BOX
- 10. AXLE
- 10.1. Axle control and adjustment
- 10.1.1. Tightening torques
- 12. BRAKE
- 12.1. BRAKE CHARACTERISTICS AND SPECIFICATIONS
- 12.1.1. SERVICE BRAKE / PARKING BRAKE
- 12.2. Brake controls and adjustment
- 12.2.1. BRAKE AND INCHING PEDAL ADJUSTMENT
- 12.2.2. BLEEDING PROCEDURE
- 12.3. Specific brake tooling
- 12.3.1. BRAKE FLUID BLEEDER
- 14. BOOM
- 14.1. Boom removal refit
- 14.1.1. PREPARATION AND SAFETY INSTRUCTIONS
- 14.1.2. Telescopic Cylinder Removal
- 14.1.3. Telescope removal
- 14.1.4. Telescope reassembly
- 14.1.5. Complete boom removal
- 16. HYDRAULICS
- 16.1. Hydraulic characteristics and specifications
- 16.1.1. Hydraulic component sheets
- 16.2. Hydraulic schematic diagrams
- 16.2.2. Diagram
- 16.3. Hydraulic locations
- 16.4. Hydraulics removal refit
- 16.4.1. PREPARATION AND SAFETY INSTRUCTIONS
- 16.4.2. Hydraulic pump removal
- 16.4.3. Main hydraulic tank removal
- 16.4.4. Suction strainer removal
- 16.4.5. Accumulator block removal
- 16.4.6. Control unit and distributor assembly removal
- 16.4.7. Lifting cylinder removal
- 16.4.8. Compensating cylinder removal
- 16.4.9. Tilting cylinder removal
- 18. ELECTRICITY
- 18.1. Electricity characteristics and specifications
- 18.1.1. Location of relays and fuses
- 18.1.2. Electrical network architecture
- 18.1.3. ECU INPUTS/OUTPUTS
- 18.1.4. DATA SHEETS FOR ELECTRICAL COMPONENTS
- 18.2. WIRING DIAGRAMS
- 18.2.1. ELECTRICAL DIAGRAM CODIFICATION EXAMPLE
- 18.2.2. CABLE IDENTIFICATION ON A WIRING HARNESS
- 18.2.3. POSITIONS BY DIAGRAM (MT/MLT…ST5 S1)
- 18.2.4. ELECTRICAL DIAGRAMS BY FUNCTION (MT/MLT…ST5 S1)
- 18.2.5. POSITIONS BY DIAGRAM (MTX…ST3A S2)
- 18.2.6. ELECTRICAL DIAGRAMS BY FUNCTION (MTX…ST3A S2)
- 18.3. Electricity locations
- 18.3.1. Key (MT/MLT…ST5 S1)
- 18.3.2. Main harness 3D view (MT/MLT…ST5 S1)
- 18.3.3. Main harness 2D view (MT/MLT…ST5 S1)
- 18.3.4. Engine harness 3D view (MT/MLT….ST5 S1)
- 18.3.5. Engine harness 2D view (MT/MLT….ST5 S1)
- 18.3.6. electrovalve hydraulic block harness 2D view (MT/MLT…ST5 S1)
- 18.3.7. Key (MTX…ST3A S2)
- 18.3.8. Main harness 2D view (MTX…ST3A S2)
- 18.3.9. Main harness 2D view (MTX…ST3A S2)
- 18.3.10. electrovalve hydraulic block harness 2D view (MTX…ST3A S2)
- 18.4. ELECTRICAL CONTROL AND ADJUSTMENT
- 18.4.1. BOOM ANGLE ANGULAR SENSOR ADJUSTMENT
- 18.4.2. LONGITUDINAL STABILITY INDICATOR (LLMI)
- 18.4.3. DASHBOARD CALIBRATION MENU
- 18.5. Electricity removal refit
- 18.5.1. Strain gauge refit
- 18.5.2. Removal Refit of JSM on BMEP
- 18.6. Electrical troubleshooting
- 18.6.1. Reading of error codes
- 18.7. Specific electric tooling
- 18.7.1. Diagnostic tools
- 18.7.2. Breakout boxes
- 20. DRIVERS CAB
- 20.1. DRIVERS CAB CONTROL AND ADJUSTMENT
- 20.1.1. TIGHTENING TORQUES
- 20.2. Drivers cab removal refit
- 20.2.1. Removing the cabin
- 20.2.2. Refitting the cab
- 22. OPTIONS ATTACHMENTS
- 23. AIR CONDITIONING OPTION
- 23.1. Air conditioning characteristics and specifications
- 23.1.1. Description of airconditioning operation
- 23.1.2. Principle of airconditioning operation
- 23.1.3. Description of airconditioning components
- 23.2. Air conditioning controls and adjustments
- 23.2.1. Safety measures for handling airconditioning R134a
- 23.2.2. ASSEMBLY INSTRUCTIONS FOR AIR CONDITIONING CIRCUIT
- 23.2.3. Airconditioning R134a REFRIGERANT FLUID CHARACTERISTICS
- 23.2.4. Refrigerant fluid load for the air conditioning circuit
- 23.2.5. Airconditioning CHARGING METHOD
- 23.2.6. Airconditioning OPERATIONAL CHECK
- 23.3. Airconditioning troubleshooting
- 23.3.1. Airconditioning FAULT DIAGNOSTICS
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