Description
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Model List:
- PowerTech 4.5 L Non-Certified and Tier 1 Certified OEM Diesel Engines
- PowerTech 6.8 L Non-Certified and Tier 1 Certified OEM Diesel Engines
- 1. Contents
- 1.1. Record Keeping
- 1.1.1. PowerTech is a trademark of Deere Company. Medallion
- 1.1.2. Engine Serial Number Plate
- 1.1.3. Record Engine Serial Number
- 1.1.4. Engine Option Codes
- 1.1.5. Record Fuel Injection Pump Model Number
- 1.1.6. Recognize Safety Information
- 1.1.7. Understand Signal Words
- 1.1.8. Follow Safety Instructions
- 1.1.9. Replace Safety Signs
- 1.1.10. Illuminate Work Area Safely
- 1.1.11. Work in Clean Area
- 1.1.12. Use Proper Tools
- 1.1.13. Live With Safety
- 1.1.14. Prevent Machine Runaway
- 1.1.15. Handle Fuel SafelyAvoid Fires
- 1.1.16. Prepare for Emergencies
- 1.1.17. Handle Starting Fluid Safely
- 1.1.18. In Case of Fire
- 1.1.19. Handle Fluids SafelyAvoid Fires
- 1.1.20. Avoid Static Electricity Risk When Refueling
- 1.1.21. Service Machines Safely
- 1.1.22. Wear Protective Clothing
- 1.1.23. Protect Against Noise
- 1.1.24. Handling Batteries Safely
- 1.1.25. Prevent Acid Burns
- 1.1.26. Stay Clear of Rotating Drivelines
- 1.1.27. Install All Guards
- 1.1.28. Practice Safe Maintenance
- 1.1.29. Remove Paint Before Welding or Heating
- 1.1.30. Avoid Heating Near Pressurized Fluid Lines
- 1.1.31. Avoid HighPressure Fluids
- 1.1.32. Do Not Open HighPressure Fuel System
- 1.1.33. Protect Against High Pressure Spray
- 1.1.34. Prevent Battery Explosions
- 1.1.35. Avoid Hot Exhaust
- 1.1.36. Work In Ventilated Area
- 1.1.37. Service Cooling System Safely
- 1.1.38. Decommissioning Proper Recycling and Disposal of Fluids and Components
- 1.2. Fuels, Lubricants, and Coolant
- 1.2.1. Diesel Fuel
- 1.2.2. Supplemental Diesel Fuel Additives
- 1.2.3. Lubricity of Diesel Fuel
- 1.2.4. Handling and Storing Diesel Fuel
- 1.2.5. Biodiesel Fuel
- 1.2.6. Testing Diesel Fuel
- 1.2.7. Aviation (Jet) Fuels
- 1.2.8. Burner Fuels
- 1.2.9. Fuel Filters
- 1.2.10. Minimizing the Effect of Cold Weather on Diesel Engines
- 1.2.11. Diesel Engine BreakIn Oil NonEmissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
- 1.2.12. Diesel Engine Oil NonEmissions Certified and Certified Tier 1 and Stage I
- 1.2.13. Extended Diesel Engine Oil Service Intervals NonEmissions Certified and Certified Tier 1 and Stage I
- 1.2.14. Mixing of Lubricants
- 1.2.15. Alternative and Synthetic Lubricants
- 1.2.16. Lubricant Storage
- 1.2.17. Oil Filters
- 1.2.18. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
- 1.2.19. Water Quality for Mixing with Coolant Concentrate
- 1.2.20. Operating in Warm Temperature Climates
- 1.2.21. Testing Coolant Freeze Point
- 1.2.22. Disposing of Coolant
- 1.3. Engine Operating Guidelines
- 1.3.1. Instrument (Gauge) Panels
- 1.3.2. Instrument (Gauge) Panel (North America)
- 1.3.3. VDO Instrument (Gauge) Panel (Except North America)
- 1.3.4. Engine BreakIn Service
- 1.3.5. Auxiliary Gear Drive Limitations
- 1.3.6. Generator Set (Standby) Applications
- 1.3.7. Starting the Engine
- 1.3.8. Warming Engine
- 1.3.9. Normal Engine Operation
- 1.3.10. Cold Weather Operation
- 1.3.11. Changing Engine Speed
- 1.3.12. Avoid Excessive Engine Idling
- 1.3.13. Stopping the Engine
- 1.3.14. Using a Booster Battery or Charger
- 1.4. Lubrication and Maintenance
- 1.4.1. Required EmissionRelated Information
- 1.4.2. Observe Service Intervals
- 1.4.3. Use Correct Fuels, Lubricants, and Coolant
- 1.4.4. Lubrication and Maintenance Service Interval Chart
- 1.5. Lubrication Maintenance Daily
- 1.5.1. Daily Prestarting Checks
- 1.6. Lubrication Maintenance 250 Hours/6 Months
- 1.6.1. Servicing Fire Extinguisher
- 1.6.2. Changing Engine Oil and Replacing Filter
- 1.6.3. Checking Engine Mounts
- 1.6.4. Servicing Battery
- 1.6.5. Manual Belt Tensioner Adjustment
- 1.6.6. Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method For Engines Without Auxiliary Drive)
- 1.7. Lubrication Maintenance 500 Hours/12 Months
- 1.7.1. Cleaning Crankcase Vent Tube
- 1.7.2. Checking Air Intake System
- 1.7.3. Replacing Fuel Filter Element (Single Filter)
- 1.7.4. Replacing Fuel Filter Elements (Dual Filters)
- 1.7.5. Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
- 1.7.6. Checking Engine Speeds
- 1.7.7. Checking Engine Electrical Ground Connections
- 1.7.8. Checking Cooling System
- 1.7.9. Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
- 1.7.10. Testing Diesel Engine Coolant
- 1.7.11. Pressure Testing Cooling System
- 1.8. Lubrication Maintenance 2000 Hours/24 Months
- 1.8.1. Adjusting Variable Speed (Droop) on Generator Set Engines
- 1.8.2. Checking Crankshaft Vibration Damper (6Cylinder Engine Only)
- 1.8.3. Flushing and Refilling Cooling System
- 1.8.4. Testing Thermostats Opening Temperature
- 1.8.5. Check and Adjust Valve Clearance
- 1.9. Service as Required
- 1.9.1. Additional Service Information
- 1.9.2. Do Not Modify Fuel System
- 1.9.3. Adding Coolant
- 1.9.4. PreStart Cleaning Guide
- 1.9.5. Replacing Single Stage Air Cleaner
- 1.9.6. Replacing Axial Seal Air Cleaner Filter Element
- 1.9.7. Replacing Radial Seal Air Cleaner Filter Element
- 1.9.8. Replacing Fan and Alternator Belts
- 1.9.9. Checking Fuses In Instrument Panels
- 1.9.10. Checking Air Compressor (If Equipped)
- 1.9.11. Bleeding the Fuel System
- 1.10. Troubleshooting
- 1.10.1. General Troubleshooting Information
- 1.10.2. Engine Wiring Diagram Legend (Standard Instrument Panel For North America)
- 1.10.3. Wiring Diagram (Standard Instrument Panel For North America)
- 1.10.4. Engine Wiring DiagramVDO Instrument Panel (Except North America)
- 1.10.5. Engine Wiring Diagram LegendVDO Instrument Panel (Except North America)
- 1.10.6. Engine Troubleshooting
- 1.11. Storage
- 1.11.1. Engine Storage Guidelines
- 1.11.2. Preparing Engine for LongTerm Storage
- 1.11.3. Removing Engine from Long Term Storage
- 1.12. Specifications
- 1.12.1. General OEM Engine Specifications 4.5 L Engines
- 1.12.2. General OEM Engine Specifications 6.8 L Engines
- 1.12.3. Engine Power Ratings And Fuel Injection Pump Specifications 4.5 L Engines
- 1.12.4. Engine Power Ratings And Fuel Injection Pump Specifications 6.8 L Engines
- 1.12.5. Engine Power Ratings And Fuel Injection Pump Specifications
- 1.12.6. Engine Crankcase Oil Fill Quantities
- 1.12.7. Unified Inch Bolt and Screw Torque Values
- 1.12.8. Metric Bolt and Screw Torque Values
- 1.13. Lubrication and Maintenance Records
- 1.13.1. Using Lubrication and Maintenance Records
- 1.13.2. Daily (Prestarting) Service
- 1.13.3. Hour/6 Month Service
- 1.13.4. Hour/12 Month Service
- 1.13.5. Hour/24 Month Service
- 1.13.6. Service as Required
- 1.14. Warranty
- 1.14.1. John Deere Warranty in OEM Applications
- 1.14.2. Emissions Control System Certification Label
- 1.14.3. EPA Nonroad Emissions Control Warranty StatementCompression Ignition
- 1.14.4. CARB Nonroad Emissions Control Warranty StatementCompression Ignition
- 1.15. John Deere Service Literature Available
- 1.15.1. Technical Information
- 2. Page Number
- 2.1. Section 01
- 2.2. Section 05
- 2.3. Section 10
- 2.4. Section 15
- 2.5. Section 20
- 2.6. Section 25
- 2.7. Section 30
- 2.8. Section 35
- 2.9. Section 40
- 2.10. Section 45
- 2.11. Section 50
- 2.12. Section 55
- 2.13. Section 60
- 2.14. Section 65
- 2.15. Section 70
- 2.16. Section 75
