John Deere 1600 Series III Turbo Wide Area Mower Operator Manual OMUC10435

Description

• Model List:
  • 1600 Series III Turbo Wide Area Mower

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Professional Use Only
• 1.3. Using Your Operators Manual
• 1.4. Machine Use
• 1.5. Special Messages
• 1.6. Attachments for Your Machine
• 1.7. Service Literature
• 2. Contents
• 3. Product Identification
• 3.1. Record Identification Numbers
• 4. Safety Labels NoText
• 4.1. Safety Label Location
• 4.2. Understanding the NoText Machine Safety Labels
• 4.3. Avoid Injury From Tipping
• 4.4. RollOver Protective Structure
• 4.5. Avoid Injury From Transporting
• 4.6. Avoid Injury from Exposure to Loud Noise
• 4.7. Hot Surface
• 4.8. Read Operators Manual, Do Not Tow or Secure With Bumper
• 4.9. Read Operators Manual, Avoid Injury From Thrown Objects
• 4.10. Avoid Injury From Rotating Blades
• 4.11. Avoid Injury Keep Shields In Place
• 4.12. Avoid Injury From Rotating Blades And Thrown Objects
• 4.13. Read Operators Manual, Avoid Injury From Explosive Gases and Corrosive Liquids
• 4.14. Avoid Engine Damage
• 4.15. Avoid Injury from Pinch Point
• 4.16. Operator Training Required
• 4.17. Preparation
• 4.18. Operating Safely
• 4.19. Using a Spark Arrestor
• 4.20. Maintenance and Storage
• 4.21. Checking Mowing Area
• 4.22. Parking Safely
• 4.23. Rotating Blades Are Dangerous
• 4.24. Protect Children
• 4.25. Avoid Tipping
• 4.26. Use Seat Belt Properly
• 4.27. Keep ROPS Installed Properly
• 4.28. Towing Loads Safely
• 4.29. Stay Clear of Rotating Drivelines
• 4.30. Keep Riders Off
• 4.31. Driving Safely on Public Roads
• 4.32. Checking Wheel Hardware
• 4.33. Wear Appropriate Clothing
• 4.34. Avoid High Pressure Fluids
• 4.35. Prevent Fires
• 4.36. Tire Safety
• 4.37. Handling Fuel Safely
• 4.38. Handling Waste Product and Chemicals
• 5. Machine Cleanout
• 5.1. General Cleaning Guidelines
• 5.2. Cleanout Areas
• 6. Operating Controls
• 6.1. Operator Station Controls
• 6.2. Seat Controls
• 6.3. Miscellaneous Controls
• 7. Operating Machine
• 7.1. Daily Operating Checklist
• 7.2. Avoid Damage to Plastic and Painted Surfaces
• 7.3. Indicator Lights
• 7.4. PDU Display Navigation
• 7.5. Understanding Diesel Particulate Filter (DPF) Regeneration
• 7.6. Diesel Particulate Filter Load Level and Value
• 7.7. Diesel Particulate Filter (DPF) Regeneration Functionality
• 7.8. Accessing Diesel Particulate Filter Displays
• 7.9. Diesel Particulate Filter Operator Display
• 7.10. Active Regeneration
• 7.11. Inhibiting Active Regeneration
• 7.12. Parked Regeneration
• 7.13. Parked Regeneration Interlocks
• 7.14. Recovery Regeneration
• 7.15. DPF Load Level
• 7.16. Testing Safety Systems
• 7.17. Testing PTO Switch
• 7.18. Testing Seat and Park Brake Switch
• 7.19. Testing Park Brake
• 7.20. Mounting and Dismounting Machine Safely
• 7.21. Adjusting Seat
• 7.22. Using Seat Belt
• 7.23. Using PTO Switch
• 7.24. Using Key Switch
• 7.25. Using Throttle Lever
• 7.26. Using Speed Range Lever
• 7.27. Using Four Wheel Drive Lever
• 7.28. Using Hydrostatic Pedals
• 7.29. Using Brakes
• 7.30. Using Differential Lock Pedal
• 7.31. Using Cruise Control
• 7.32. Raising and Lowering ROPS
• 7.33. Using Fuel Shutoff Valve
• 7.34. Using Mower Deck Transport Locks
• 7.35. Raising and Lowering Mower Decks
• 7.36. Starting Engine
• 7.37. Stopping Engine
• 7.38. Transporting Machine
• 7.39. Towing Machine
• 7.40. Transporting Machine on Trailer
• 8. Operating Mower
• 8.1. Adjusting Cutting Height
• 8.2. Checking Mower Deck Level
• 8.3. Adjusting Mower Deck Level
• 8.4. Engaging Blades
• 9. Service Intervals
• 9.1. Servicing Your Machine
• 9.2. Service Intervals
• 9.3. Service Intervals After Converting to BioDiesel Fuel
• 9.4. Service Intervals After Converting to Bio HyGard
• 10. Service Lubrication
• 10.1. Lubricating Mower Spindles, Caster Wheels, and Caster Wheel Yokes
• 10.2. Lubricating Mower Lift Arms, Rockshaft, and Lift Cylinders
• 10.3. Lubricating Rear Axle Pivot Pin
• 10.4. Lubricating Rear Tie Rod
• 10.5. Lubricating Hydraulic Steering Cylinder
• 10.6. Lubricating Hydrostatic Control Arm
• 10.7. Lubricating Drive Shaft
• 10.8. Lubricating Pedal Linkages
• 11. Service Engine
• 11.1. Avoid Fumes
• 11.2. Engine Oil
• 11.3. Raising and Lowering the Engine Cover
• 11.4. Raising and Lowering Seat Platform
• 11.5. Checking Engine Oil
• 11.6. Changing Engine Oil and Filter
• 11.7. Cleaning Hood Screens
• 11.8. Cleaning Oil Cooler and Radiator
• 11.9. Checking Air Restriction Indicator
• 11.10. Changing Air Cleaner Elements
• 11.11. Cleaning Dust Unloading Valve
• 11.12. Checking Radiator Hoses, Air Intake Hoses and Clamps
• 11.13. Service Cooling System Safely
• 11.14. Diesel Engine Coolant
• 11.15. Checking Coolant Level
• 11.16. Servicing the Cooling System
• 11.17. Servicing Fuel Water Separator Sediment Bowl
• 11.18. Priming Diesel Fuel System
• 11.19. Checking and Adjusting Alternator Belt
• 11.20. Replacing Alternator Belt
• 11.21. Spark Arrestor Maintenance (If Equipped)
• 12. Service Transmission
• 12.1. Transmission and Hydraulic Oil
• 12.2. Checking the Hydraulic Oil Level
• 12.3. Checking the Transmission Oil Level
• 12.4. Changing the Hydraulic Oil and Filter
• 12.5. Changing the Transmission Oil
• 12.6. Adjusting Transmission Neutral
• 12.7. Mechanical Four Wheel Drive (MFWD) Oil
• 12.8. Checking the Mechanical Four Wheel Drive (MFWD) Oil Level
• 12.9. Changing the Mechanical Four Wheel Drive (MFWD) Oil Level
• 13. Service Steering Brakes
• 13.1. Adjusting ToeIn
• 14. Service Mower
• 14.1. Rotating the Front Mower Deck
• 14.2. Removing and Installing Belt Shields
• 14.3. Adjusting Mower Deck Drive Belt Tension
• 14.4. Removing and Installing Front Mower Deck Drive Belt
• 14.5. Removing and Installing Side Mower Deck Drive Belt
• 14.6. Removing and Installing Blades
• 14.7. Sharpening Blades
• 14.8. Balancing Blades
• 15. Service Electrical
• 15.1. Electrical
• 15.2. Service the Battery Safely
• 15.3. Checking Battery Electrolyte Level
• 15.4. Removing and Installing the Battery
• 15.5. Cleaning Battery and Terminals
• 15.6. Using Booster Battery
• 15.7. Checking and Replacing Fuses
• 16. Service Miscellaneous
• 16.1. Diesel Fuel
• 16.2. Filling Fuel Tank
• 16.3. Cleaning Plastic Surfaces
• 16.4. Cleaning and Repairing Metal Surfaces
• 16.5. Tightening ROPS Hardware
• 16.6. Removing and Installing Front Tires
• 16.7. Removing and Installing Rear Tires
• 17. Troubleshooting
• 17.1. Using Troubleshooting Chart
• 17.2. Electrical
• 17.3. Machine
• 17.4. Mower Decks
• 17.5. VCU Codes
• 17.6. Troubleshooting Guide for Common DTCs
• 18. Storage
• 18.1. Storing Safety
• 18.2. Preparing Machine for Storage
• 18.3. Preparing Fuel and Engine For Storage
• 18.4. Removing Machine From Storage
• 18.5. Storage for BioDiesel Fuel
• 19. Specifications
• 19.1. Capacities
• 19.2. Travel Speeds
• 19.3. Dimensions
• 19.4. Front Mower Deck
• 19.5. Side Mower Decks
• 19.6. Tightening Torques
• 19.7. Recommended Lubricants
• 19.8. Sound Measurements
• 19.9. Vibration Measurements
• 20. Declaration of Conformity
• 20.1. EC Declaration of Conformity
• 21. John Deere Quality Statement
• 21.1. John Deere Quality
• 22. Service Record
• 22.1. Record Service Dates