John Deere 522 and 542 Loader Operator Manual OMW50413

Description

• Model List:
  • 522 Loader
  • 542 Loader

• 1. Contents
• 1.0.1. Recognize Safety Information
• 1.0.2. Understand Signal Words
• 1.0.3. Follow Safety Instructions
• 1.0.4. Protect People and Animals
• 1.0.5. Avoid Injury or Death from Rollover Accidents
• 1.0.6. Avoid Power Lines
• 1.0.7. Dig Safely
• 1.0.8. Use Correct Lift Cylinder Position522 Loader
• 1.0.9. Detach Loader Safely
• 1.0.10. Avoid Injury or Death from Falling Round Bales
• 1.0.11. Transporting Round Bales Safely
• 1.0.12. Keep Riders Off Machine
• 1.0.13. Transport Safely
• 1.0.14. Operate Bucket/Attachment Safely
• 1.0.15. Carry Materials Safely
• 1.0.16. Safe Loader Operation on Slopes
• 1.0.17. Driving on Public Roads
• 1.0.18. Service Loader Safely
• 1.0.19. Check Hoses for Damage
• 1.0.20. Avoid HighPressure Fluids
• 1.0.21. Store Attachments Safely
• 1.1. Safety Signs
• 1.1.1. Safety Sign Locations
• 1.2. Preparing the Tractor
• 1.2.1. Approved Tractors
• 1.2.1.1. Loader
• 1.2.1.2. Loader
• 1.2.2. Front Tire Requirements
• 1.2.2.1. Loader
• 1.2.2.2. Loader Without Mechanical SelfLevel
• 1.2.2.3. Loader With Mechanical SelfLevel
• 1.2.3. Inflating Front Tires
• 1.2.4. Front Tread Settings
• 1.2.4.1. Series MFWD Tractors without Fenders
• 1.2.4.2. and 5205 MFWD Tractors
• 1.2.4.3. Series MFWD Tractors with fenders
• 1.2.4.4. Series MFWD Narrow Tractors
• 1.2.5. Front Tread and Steering Stop Settings6403 and 6603 MFWD Tractors Without Fenders
• 1.2.6. Front Tread Settings
• 1.2.6.1. Turning Angle Chart
• 1.2.6.2. All Tractors Except 5000 Series
• 1.2.7. Remove Front Weights
• 1.2.8. Rear Tread Settings
• 1.2.9. Rear Ballast Requirements
• 1.2.9.1. Loader, All Tractors Except 5105 and 5205
• 1.2.9.2. Loader, 5105 and 5205 Tractors
• 1.2.9.3. Loader Without Mechanical SelfLevel
• 1.2.9.4. Loader With Mechanical SelfLevel
• 1.2.10. Attaching Ballast Box to Tractor Hitch
• 1.2.11. Adding Ballast To Hitch
• 1.2.11.1. All Tractors Except 5000N Series
• 1.2.11.2. Series Tractors
• 1.2.12. SCV Lever Stops
• 1.2.13. Changing SCV Detent Selector and Flow Control
• 1.3. Controls
• 1.3.1. MultiFunction Control Lever
• 1.3.1.1. Operating
• 1.3.1.2. Locking Out
• 1.3.2. SCV Control Levers
• 1.3.2.1. Operating
• 1.4. Detaching Loader
• 1.4.1. Removing Ballast Box
• 1.4.2. Detaching Loader
• 1.5. Attaching Loader
• 1.5.1. Attaching Loader
• 1.6. Transporting
• 1.6.1. Carrying Loads
• 1.6.2. Keep Riders Off Machine
• 1.6.3. Lock Out MultiFunction Control Lever
• 1.6.4. Driving on Public Roads
• 1.7. Operating Loader
• 1.7.1. Preoperating Checks
• 1.7.2. Using Ballast Box
• 1.7.3. Avoid Rollover Accidents
• 1.7.4. Using Bucket Level Indicator
• 1.7.5. Leveling and Scraping Forward
• 1.7.6. Leveling in Reverse
• 1.7.7. Carrying Material
• 1.7.8. Removing Material from a Pile
• 1.7.9. Loading Operations
• 1.7.10. Digging
• 1.7.11. Backfilling
• 1.7.12. Detaching the Bucket or Attachment
• 1.7.13. Bucket or Attachment
• 1.7.13.1. Attaching
• 1.7.14. Attachments Available
• 1.8. Lubrication and Maintenance
• 1.8.1. Lubricating and Maintaining Loader Safely
• 1.8.2. Perform Lubrication and Maintenance
• 1.8.3. Observe Lubrication Symbols
• 1.8.4. Alternative and Synthetic Lubricants
• 1.8.5. First 10 Hours
• 1.8.6. Every 10 Hours
• 1.8.6.1. Loader
• 1.8.6.2. Loader
• 1.8.7. Every 50 Hours
• 1.8.8. Every Two Years (522)
• 1.9. Service
• 1.9.1. Servicing Loader and/or Tractor Safely (Loader Attached)
• 1.9.2. Keep Service Area Clean
• 1.9.3. Avoid HighPressure Fluids
• 1.9.4. ORing Installation
• 1.9.5. Tightening Procedure for Fittings
• 1.9.6. Replacing Hydraulic Hoses, Couplers, Tubing or Connectors
• 1.9.7. Lift Cylinder Position (522 Loader)
• 1.9.8. Accessing Front of Tractor (5025 Series, 5603, 5083E Limited, 5093E Limited, and 5101E Limited Tractors)
• 1.9.9. Mounting Frame Hardware
• 1.9.9.1. , 5300, 5400, and 5500 Narrow Tractors Without Cabs
• 1.9.9.2. , 5310, 5320, 5510 and 5520 Narrow Tractors Without Cabs
• 1.9.9.3. and 5205 Tractors
• 1.9.9.4. , 5300, and 5400, (Except Narrow Tractors Without Cabs)
• 1.9.9.5. , 5203, 5303, 5403, 5210, 5220, 5310 and 5320 Tractors (Except Narrow Tractors Without Cabs)
• 1.9.9.6. Tractors (Except Narrow Tractors Without Cabs)
• 1.9.9.7. , 5420, 5510 and 5520 Tractors (Except Narrow Tractors Without Cabs)
• 1.9.9.8. and 5325 Tractors
• 1.9.9.9. Narrow Tractor
• 1.9.9.10. , 5525, 5603, 5083E Limited, 5093E Limited, 5101E Limited, and 5625 Tractors
• 1.9.9.11. and 5525N Narrow Tractors
• 1.9.9.12. and 6603 Tractors
• 1.9.9.13. , 30, 40, 50, and 55 Series Tractors
• 1.9.10. Identifying Hose Connections
• 1.9.10.1. Loader Operated with MidMount Valve
• 1.9.10.2. Loader Operated with MidCouplers
• 1.9.10.3. Loader Operated with Single Lever ICV
• 1.9.10.4. Loader Operated with Tractor Selective Control Valves
• 1.9.10.5. Loader on 5105 and 5205 Tractors
• 1.9.10.6. Loader on 6403 and 6603 Tractors
• 1.9.11. Adjusting Bucket Level Indicator
• 1.9.12. Metric Bolt and Screw Torque Values
• 1.9.13. Unified Inch Bolt and Screw Torque Values
• 1.10. Assembly
• 1.10.1. Perform Predelivery Service Safely
• 1.10.2. Installation Instructions Available Online to John Deere Dealers
• 1.10.3. Recommended Set Up/Assembly Sequence
• 1.10.4. Prepare the Tractor
• 1.10.5. Prepare the Loader
• 1.10.6. Check Lift Cylinder Position (522 Loader)
• 1.10.7. Install Lift Cylinder Stops (5105 and 5205 Tractors)
• 1.10.8. Install Bucket Timing Rod
• 1.10.9. Install Loader on Tractor
• 1.10.10. Install Bucket/Attachment
• 1.10.11. Final Inspection and Adjustments
• 1.10.12. Install Optional Equipment/Attachments
• 1.11. John Deere Service Keeps You On The Job
• 1.11.1. John Deere Is At Your Service
• 2. Page Numbers
• 2.1. Section 05