John Deere R4030, R4038, R4045 Self-Propelled Sprayer Operator Manual OMKK44268

Description

• Model List:
  • R4030 Self-Propelled Sprayer
  • R4038 Self-Propelled Sprayer
  • R4045 Self-Propelled Sprayer

• 1. Introduction
• 1.1. Foreword
• 1.2. Recognize Safety Information
• 1.3. Understand Signal Words
• 1.4. Follow Safety Instructions
• 1.5. Spanish Safety Signs and Operators Manual
• 1.6. Prepare for Emergencies
• 1.7. Wear Protective Clothing
• 1.8. Protect Against Noise
• 1.9. Practice Safe Maintenance
• 1.10. Handle Electronic Components and Brackets Safely
• 1.11. Park Machine Safely
• 1.12. Remove Paint Before Welding or Heating
• 1.13. Avoid Heating Near Pressurized Fluid Lines
• 1.14. Avoid HighPressure Fluids
• 1.15. Check Hydraulic Hoses
• 1.16. Service Tires Safely
• 1.17. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.18. Handle Chemical Products Safely
• 1.19. Service Spray Equipment Safely
• 1.20. Use Proper Tools
• 1.21. Work In Ventilated Area
• 1.22. Handling Batteries Safely
• 1.23. Service Drive Belts Safely
• 1.24. Do Not Open HighPressure Fuel System
• 1.25. Service Cooling System Safely
• 1.26. Service Accumulator Systems Safely
• 1.27. Clean Exhaust Filter Safely
• 1.28. Avoid Hot Exhaust
• 1.29. Using Compressed Air For Cleaning
• 1.30. Working Area
• 1.31. Operate Safely
• 1.32. Use Safety Lights and Devices
• 1.33. Keep Riders Off Machine
• 1.34. Machine fitted with Instructional Seat
• 1.35. Use Seat Belt Properly
• 1.36. Use Caution On Hillsides
• 1.37. Transport and Operate Safely
• 1.38. Prevent Machine Runaway
• 1.39. Handle Fuel SafelyAvoid Fires
• 1.40. Handle Agricultural Chemicals Safely
• 1.41. Avoid Exposure To Chemicals
• 1.42. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 1.43. NonPermissible Use
• 1.44. Emergency Exit
• 2. Safety Signs
• 2.1. Replace Safety Signs
• 2.2. Fill Valve Safety Sign
• 2.3. Pressure Relief Valve Safety Sign
• 2.4. Injection Mixer Safety Sign
• 3. System Overview
• 3.1. Theory of Operation
• 3.2. Chemical Application Rate
• 3.3. Verifying Flow Rate Limits
• 3.4. Valve Opening Tool
• 3.5. Direct Injection Control Valves
• 3.5.1. Tank ValveHigh Volume System
• 3.5.2. FillRinseDrain ValveHigh Volume System
• 3.5.3. RecirculationInjection ValveHigh Volume System
• 3.5.4. Pump Supply ValveHigh Volume System, Single Pump 757 L (200 gal)
• 3.5.5. Rinse CouplerSingle Pump with 757 L (200 gal) Storage Only
• 3.5.6. Recirculation Directional ValveSingle Pump with 757 L (200 gal) Storage Only
• 3.5.7. Strainer Shutoff ValveHigh Volume System
• 3.5.8. Pressure Relief Valve / Strainer Drain Valve
• 3.5.9. Tank ValveLow Volume System
• 3.5.10. FillRinseDrain ValveLow Volume System
• 3.5.11. RecirculationInjection ValveLow Volume System
• 3.5.12. Electric Rinse Valve
• 4. Direct Injection System Application
• 4.1. Access Direct Injection System
• 4.2. Direct Injection System Main Page
• 4.3. Product Rate
• 4.4. Pump Mode
• 4.5. Pump Alarms
• 4.6. LowLevel Alarm
• 4.7. Off Rate Alarm
• 4.8. Flow to Encoder Ratio
• 4.9. Direct Injection Details
• 4.10. Full Refill
• 4.11. Partial Refill
• 4.12. Status Indicator
• 4.13. Direct Injection Pump Priming
• 4.14. Direct Injection Calibration
• 4.15. Pump Calibration
• 4.16. Pump Calibration Procedure
• 4.17. Meter Calibration Adjustment
• 4.18. Enter Tank Volume
• 5. Auto Prime Application
• 5.1. Access Auto Prime and Boom Air Purge
• 5.2. Auto Prime and Boom Air Purge Overview
• 5.3. Auto Prime
• 5.4. Auto Prime Boom Air Purge
• 5.5. Boom Air Purge
• 5.6. Pump Prime Selection
• 5.7. Setup Wizard Auto Prime
• 5.8. Simulated Spray Speed
• 5.9. Status Center
• 5.10. Status Indicator Auto Prime
• 5.11. Status Indicator Boom Air Purge
• 5.12. System Prime Volume
• 6. Injection System Setup
• 6.1. Mixer Pressure Adjustment
• 6.2. Injection Pump Setup
• 6.3. Set DI Main Pages as Home Pages
• 6.3.1. Layout Manager
• 7. Filling and Draining
• 7.1. Service and Operate Chemical Sprayers Safely
• 7.2. Avoid Exposure To Chemicals
• 7.3. Prefilling Check
• 7.4. Fill Chemical Tank
• 7.5. Drain Chemical Tanks
• 7.5.1. Drain Single High Volume Pump with 378.5 L (100 gal) Storage
• 7.5.2. Drain Single High Volume Pump with 757 L (200 gal) Storage
• 7.5.3. Drain Low Volume Pump with 132.5 (35 gal) Storage
• 8. Priming and Calibration
• 8.1. Priming Injection Pump
• 8.2. Injection Pump Calibration
• 8.3. Auto System Prime
• 9. Operating
• 9.1. Service and Operate Chemical Sprayers Safely
• 9.2. Avoid Exposure To Chemicals
• 9.3. Auto Spray Mode
• 9.4. Manual Spray Mode
• 9.5. Prescription Spray Mode
• 9.6. Flow Monitor Features
• 9.7. Pressure ReliefMachines with Standard Nozzle Bodies
• 9.8. Pressure ReliefMachines with ExactApply Only
• 10. System Rinse
• 10.1. Service and Operate Chemical Sprayers Safely
• 10.2. Avoid Exposure To Chemicals
• 10.3. Injection Pump RinseAll Configurations
• 10.4. Full System RinseSingle High Volume Pump, 378.5 L (100 gal) Storage
• 10.4.1. Rinse Chemical Tanks
• 10.4.2. Rinse Tank Fill Segment
• 10.4.3. Rinse Pump and Recirculation Segment
• 10.4.4. Rinse Pump and Injection Mixer Module Segment
• 10.4.5. Rinse Pump and Injection Mixer Module Segment with Machine Rinse Water
• 10.5. Full System RinseSingle High Volume Pump, 757 L (200 gal) Storage
• 10.5.1. Rinse Chemical TanksA Set
• 10.5.2. Rinse Tank Fill SegmentA Set
• 10.5.3. Rinse Pump and Recirculation SegmentA Set
• 10.5.4. Rinse Pump and Injection Mixer Module SegmentA Set
• 10.5.5. Rinse Pump and Injection Mixer Module SegmentA Set Using Machine Rinse System
• 10.5.6. Rinse Chemical TanksB Set
• 10.5.7. Rinse Tank Fill SegmentB Set
• 10.5.8. Rinse Pump and Recirculation SegmentB Set
• 10.5.9. Rinse Pump and Injection Mixer Module SegmentB Set
• 10.5.10. Final Rinse757 L (200 gal) Single Pump System Only
• 10.5.11. Final Rinse with Machine Rinse Water757 L (200 gal) Single Pump System Only
• 10.6. Full System RinseLow Volume Pump, 132.5 L (35 gal) Storage
• 10.6.1. Rinse Chemical Tanks
• 10.6.2. Rinse Tank Fill Segment
• 10.6.3. Rinse Pump and Recirculation Segment
• 10.6.4. Rinse Pump and Injection Mixer Module Leg
• 10.6.5. Rinse Pump and Injection Mixer Module Leg with Machine Rinse Water
• 10.7. Rinse ExactApply HighPressure ReliefIf Equipped
• 11. Storage
• 11.1. Service and Operate Chemical Sprayers Safely
• 11.2. Avoid Exposure To Chemicals
• 11.3. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 11.4. Recommended Cleaners and Coatings
• 11.5. Clean Solution System
• 11.6. Prepare Direct Injection System for Storage
• 11.7. Shipping Machine During ColdWeather Months
• 12. Troubleshooting
• 12.1. LED Status Indicators
• 12.2. Pump Priming
• 13. Maintenance
• 13.1. Service Spray Equipment Safely
• 13.2. Handle Agricultural Chemicals Safely
• 13.3. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 13.4. Fuse Description and Location
• 13.5. Cleaning Chemical StrainerAs Required
• 13.6. Injection Pump Maintenance and Cleaning
• 13.7. Remove and Install Check Valves
• 13.8. Disassemble and Assemble Inlet Check Valve
• 13.9. Disassemble and Assemble Discharge Check Valve
• 13.10. Inspect Pump Cam and Bearing
• 13.11. Pump Leak Test
• 13.12. Piston Seal Replacement
• 14. Specifications
• 14.1. Pump Specifications
• 14.2. Dimensions
• 14.3. Parts List
• 15. John Deere Service Literature Available
• 15.1. Technical Information
• 16. John Deere Service Keeps You On The Job
• 16.1. John Deere Is At Your Service