John Deere TH 6×4 Gas Gator Utility Vehicles Operator Manual OMM174357

Description

• Model List:
  • TH 6×4 Gas Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Contents
• 3. Product Identification
• 3.1. Record Identification Numbers
• 4. Safety Labels
• 4.1. Safety Label Location
• 4.2. Understanding The Machine Safety Labels
• 4.2.1. French or Spanish Safety Labels and Operators Manual
• 4.3. CAUTION
• 4.3.1. HELP PREVENT INJURY WHEN DUMPING LOADS
• 4.4. WARNING
• 4.4.1. YOUNG DRIVERS INCREASE CHANCE OF DEATH
• 4.5. CAUTION
• 4.5.1. BEFORE LEAVING VEHICLE
• 4.6. WARNING
• 4.6.1. ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• 4.7. WARNING
• 4.7.1. AVOID INJURY FROM EXPLOSION
• 4.7.2. RIDERS CAN FALL OFF AND BE KILLED
• 4.8. CAUTION
• 4.9. Supervisor Safety Responsibilities
• 4.10. Operator Training Required
• 4.11. Operating Safely
• 4.12. Using a Spark Arrestor
• 4.13. Parking Safely
• 4.14. Protect Children/Small Adults and Prevent Accidents
• 4.15. Avoid Excessive Speeds
• 4.16. Avoid Tipping
• 4.17. Keep Riders Off Vehicle
• 4.18. Using Front Attachments
• 4.19. Transport Loads Safely
• 4.20. Towing Loads Safely With Utility Vehicle
• 4.21. Before Driving
• 4.22. Driving On Rough Terrain
• 4.23. Climbing Or Descending A Hill
• 4.24. Driving Across Slopes
• 4.25. Riding Through Water
• 4.26. Checking Wheel Hardware
• 4.27. Wear Appropriate Clothing
• 4.28. Practice Safe Maintenance
• 4.29. Prevent Fires
• 4.30. Do Not Modify Machine
• 4.31. Tire Safety
• 4.32. Handling Fuel Safely
• 4.33. Handling Waste Product and Chemicals
• 5. Machine Cleanout
• 5.1. Prevent Fires
• 6. Operating Controls
• 6.1. Operator Station Controls
• 7. Operating
• 7.1. Daily Operating Checklist
• 7.2. Avoid Damage to Plastic and Painted Surfaces
• 7.3. Using Hand Holds
• 7.4. Adjusting Standard Seat
• 7.5. Adjusting Driver Seat With Optional Lever System
• 7.6. Testing Safety Systems
• 7.7. Testing the Safety Start System
• 7.8. Using Park Brake
• 7.8.1. Locking the Park Brake
• 7.8.2. Unlocking the Park Brake
• 7.9. Using Key Switch
• 7.10. Using Headlights
• 7.11. Using Instrument Panel
• 7.12. Using Accessory Outlet
• 7.13. Using Optional Turn Signal Switch
• 7.14. Using Optional Hazard Lights
• 7.15. Starting the Engine
• 7.16. Stopping Engine
• 7.17. Emergency Stopping
• 7.18. Using Travel Controls
• 7.19. Using Traction Assist (Differential Lock)
• 7.19.1. Engaging the Traction Assist
• 7.19.2. Disengaging the Traction Assist
• 7.20. Using the Cargo Box
• 7.20.1. Raising and Lowering with Manual Lift (Machines Without Cabs)
• 7.20.2. Raising and Lowering with Manual Lift (Machines with Cab)
• 7.20.3. Raising and Lowering with Power Lift
• 7.20.4. Locking Box in Raised Position
• 7.20.5. Operating the Tailgate
• 7.20.6. Using Cargo Box Tie Downs
• 7.21. Loading the Cargo Box
• 7.21.1. Box Volume Capacity
• 7.22. Emptying Cargo Box
• 7.23. Towing Loads
• 7.23.1. Capacity Label
• 7.24. Using Correct Tires and Inflation
• 7.24.1. Inflation
• 7.25. Using Tire Chains
• 7.26. Transporting Machine
• 7.26.1. Towing the Vehicle
• 7.26.2. Vehicle Tie Down Locations
• 7.26.3. Hauling the Vehicle
• 8. Replacement Parts
• 8.1. Service Literature
• 8.1.1. Order Service Parts Online
• 8.2. Part Numbers
• 9. Service Intervals
• 9.1. Servicing Your Machine
• 9.2. Break In
• 9.2.1. After First 8 Hours
• 9.3. Every 50 Hours or Annually (whichever comes first)
• 9.4. Every 100 Hours or Annually (whichever comes first)
• 9.5. Every 200 Hours
• 9.6. Every 200 Hours or Annually (whichever comes first)
• 9.7. Every 800 Hours or 24 Months
• 10. Service Lubrication
• 10.1. Chain Lubricant
• 10.2. Lubricating Front Spindles
• 10.3. Lubricating Drive Chain
• 10.4. Lubricating Transaxle Couplers
• 10.5. Lubricating Cargo Box Tailgate Strikers
• 11. Service Engine
• 11.1. Engine Warranty Maintenance Statement
• 11.1.1. Emission Control System Certification Label
• 11.2. Avoid Fumes
• 11.3. Engine Oil
• 11.4. Checking Engine Oil Level
• 11.5. Changing Engine Oil and Filter
• 11.6. Cleaning Dust Unloading Valve
• 11.7. Servicing Air Cleaner Element
• 11.8. Checking Air Intake, Hoses and Clamps
• 11.9. Checking Spark Plug
• 11.10. Replacing Fuel Filter
• 11.11. Adjusting Carburetor
• 11.12. Cleaning Engine Compartment
• 11.13. Cleaning Frame Screen and Intake Louver
• 12. Service Transmission
• 12.1. Transaxle Oil
• 12.2. Checking Transaxle Oil Level
• 12.3. Changing Transaxle Oil
• 12.4. Replacing Drive Belt
• 12.5. Checking Drive Chain Tension
• 12.6. Adjusting Drive Chain Tension
• 12.7. Checking Secondary Driven Clutch Buttons
• 13. Service Steering Brakes
• 13.1. Adjusting Park Brake
• 14. Service Electrical
• 14.1. Electrical
• 14.2. Service the Battery Safely
• 14.3. Checking the Battery (Sealed Batteries)
• 14.4. Removing and Installing Battery
• 14.4.1. Removing
• 14.4.2. Installing
• 14.5. Cleaning Battery and Terminals
• 14.6. Using Booster Battery
• 14.7. Replacing Headlight Bulb
• 14.8. Replacing Instrument Panel Bulbs
• 14.9. Checking and Replacing Fuses
• 14.10. High Capacity Alternator Recommendations
• 15. Service Miscellaneous
• 15.1. Using Proper Fuel and Stabilizer
• 15.2. Filling Fuel Tank
• 15.3. Lifting Machine
• 15.3.1. Lifting Rear
• 15.3.2. Lifting Front
• 15.4. Removing and Installing Front Wheel Assembly
• 15.4.1. Removing
• 15.4.2. Installing
• 15.5. Removing and Installing Rear Wheel Assembly
• 15.5.1. Removing
• 15.5.2. Installing
• 15.6. Removing and Installing Hood
• 15.6.1. Removing Hood
• 15.6.2. Installing Hood
• 15.7. Replacing Cargo Box Tailgate Bushings
• 15.8. Opening and Closing Service Access Panel
• 15.9. Cleaning and Repairing Cargo Box
• 15.9.1. Repairing Accessory Tubes
• 15.9.2. Cargo Box Floor
• 15.10. Cleaning Plastic Hood and Body Panel Surfaces
• 15.11. Cleaning and Repairing Metal Surfaces
• 15.11.1. Cleaning
• 15.11.2. Repairing Minor Scratches (surface scratch)
• 15.11.3. Repairing Deep Scratches (bare metal or primer showing)
• 16. Troubleshooting
• 16.1. Using Troubleshooting Chart
• 16.2. Electrical
• 16.3. Cargo Box
• 17. Storage
• 17.1. Storing Safety
• 17.2. Preparing Machine for Storage
• 17.3. Preparing Fuel and Engine For Storage
• 17.3.1. Engine
• 17.3.2. Removing Machine From Storage
• 18. Specifications
• 18.1. Engine Specifications
• 18.2. Drive Train
• 18.3. Electrical System
• 18.4. Fuel System
• 18.5. Fluid Capacities
• 18.6. Steering and Brakes
• 18.6.1. HeavyDuty All Purpose (HDAP)
• 18.6.2. RunFlat
• 18.6.3. Inflation Pressure
• 18.7. Dimensions
• 18.8. Weights and Capacities
• 18.9. Recommended Lubricants
• 19. Warranty
• 19.1. Warranty
• 19.1.1. Product Warranty
• 19.2. California and U.S. EPA Emissions Control System Warranty Statement (OffRoad Gas Engines)
• 19.2.1. Your Warranty Rights and Obligations
• 19.2.2. Manufacturers Warranty Coverage
• 19.2.3. Owners Warranty Responsibilities
• 19.2.4. General Emissions Warranty Coverage
• 19.2.5. Emissions Warranty Interpretation
• 19.2.6. Emission Warranty Parts List
• 19.2.7. Limited Liability
• 19.3. Tire Warranty
• 19.4. Limited Battery Warranty For Factory Installed Batteries
• 19.4.1. FREE REPLACEMENT PERIOD
• 19.4.2. PRO RATA ADJUSTMENT (batteries with letter code identification only)
• 19.4.3. THIS WARRANTY DOES NOT COVER
• 19.4.4. LIMITATION OF IMPLIED WARRANTIES AND PURCHASERS REMEDIES
• 19.4.5. NO DEALER WARRANTY
• 19.4.6. WARRANTY TERMS TABLE
• 20. John Deere Quality Statement
• 20.1. John Deere Quality
• 21. Service Record
• 21.1. Record Service Dates