John Deere TS Gator Utility Vehicle Operator Manual OMM159423

Description

• Model List:
  • TS Gator Utility Vehicle

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Product Identification
• 2.1. Record Identification Numbers
• 3. Table of Contents
• 4. Safety Labels
• 4.1. Safety Label Location
• 5. Safety Labels
• 5.1. Understanding The Machine Safety Labels
• 5.2. WARNING M154111
• 5.2.1. ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• 5.3. CAUTION M150928
• 5.3.1. BEFORE LEAVING VEHICLE
• 5.4. WARNING M150928
• 5.4.1. YOUNG DRIVERS INCREASE CHANCE OF DEATH
• 5.5. WARNING
• 5.5.1. AVOID INJURY FROM EXPLOSION
• 5.6. WARNING M150930
• 5.6.1. RIDERS CAN FALL OFF AND BE KILLED
• 5.7. DANGER M128699
• 5.8. Emission Control System Certification Label
• 5.9. Emission Compliance Period
• 5.10. SAE J2258 and ASME B56.8 Compliance
• 5.11. Canadian Electromagnetic Compatibility (EMC) Compliance
• 5.12. Warning M159705
• 5.13. Supervisor Safety Responsibilities
• 5.14. Operator Training Required
• 5.15. Operating Safely
• 5.16. Using a Spark Arrestor
• 5.17. Parking Safely
• 5.18. Protect Children and Prevent Accidents
• 5.19. Avoid Excessive Speeds
• 5.20. Avoid Tipping
• 5.21. Keep Riders Off Vehicle
• 5.22. Transport Loads Safely
• 5.23. Towing Loads Safely With Utility Vehicle
• 5.24. Before Driving
• 5.25. Driving On Rough Terrain
• 5.26. Climbing Or Descending A Hill
• 5.27. Driving Across Slopes
• 5.28. Riding Through Water
• 5.29. Checking Wheel Hardware
• 5.30. Wear Appropriate Clothing
• 5.31. Practice Safe Maintenance
• 5.32. Prevent Fires
• 5.33. Do Not Modify Machine
• 5.34. Tire Safety
• 5.35. Handling Fuel Safely
• 5.35.1. To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely…
• 5.36. Handling Waste Product and Chemicals
• 6. Operating Controls
• 6.1. Operator Station Controls
• 7. Operating
• 7.1. Daily Operating Checklist
• 7.2. Avoid Damage to Plastic and Painted Surfaces
• 7.3. Using Hand Holds
• 7.4. Adjusting Standard Seat
• 7.5. Adjusting Driver Seat With Optional Lever System
• 7.6. Testing Safety Systems
• 7.7. Testing the Safety Start System
• 7.8. Using Park Brake
• 7.8.1. Locking the Park Brake
• 7.8.2. Unlocking the Park Brake
• 7.9. Using Key Switch
• 7.10. Using Headlights
• 7.11. Using Instrument Panel
• 7.12. Using Accessory Outlet
• 7.13. Using Optional Turn Signal Switch
• 7.14. Using Optional Hazard Lights
• 7.15. Starting the Engine
• 7.16. Stopping Engine
• 7.17. Emergency Stopping
• 7.18. Using Travel Controls
• 7.19. Using Traction Assist (Differential Lock)
• 7.19.1. Engaging the Traction Assist
• 7.19.2. Disengaging the Traction Assist
• 7.20. Using the Cargo Box
• 7.20.1. Raising and Lowering with Manual Lift
• 7.20.2. Raising and Lowering with Power Lift
• 7.20.3. Operating the Tailgate
• 7.20.4. Removing the Tailgate
• 7.20.5. Installing Tailgate Latch Rods
• 7.21. Loading the Cargo Box
• 7.22. Emptying Cargo Box
• 7.23. Towing Loads
• 7.24. Using Correct Tires and Inflation
• 7.24.1. Inflation
• 7.25. Using Tire Chains
• 7.26. Transporting Vehicle
• 7.26.1. Towing the Vehicle
• 7.26.2. Vehicle Tie Down Locations
• 7.26.3. Hauling the Vehicle
• 8. Replacement Parts
• 8.1. Service Literature
• 8.1.1. Order Service Parts Online
• 8.2. Part Numbers
• 9. Service Intervals
• 9.1. Servicing Your Machine
• 9.2. Break In
• 9.2.1. After First 8 Hours
• 9.3. Every 50 Hours or Annually (whichever comes first)
• 9.4. Every 100 Hours or Annually (whichever comes first)
• 9.5. Every 200 Hours or Annually (whichever comes first)
• 9.6. Every 200 Hours
• 9.7. Every 800 Hours or 24 Months
• 10. Service Lubrication
• 10.0.1. The following greases are preferred
• 10.1. Chain Lubricant
• 10.2. Lubricating Front Spindles
• 10.3. Lubricating Transaxle Couplers
• 11. Service Engine
• 11.1. Engine Warranty Maintenance Statement
• 11.2. Avoid Fumes
• 11.3. Engine Oil
• 11.3.1. The following John Deere oils are preferred
• 11.3.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
• 11.4. Checking Engine Oil Level
• 11.5. Changing Engine Oil and Filter
• 11.6. Cleaning Dust Unloading Valve
• 11.7. Servicing Air Cleaner Element
• 11.8. Checking Air Intake, Hoses and Clamps
• 11.9. Checking Spark Plug
• 11.10. Replacing Fuel Filter
• 11.11. Adjusting Carburetor
• 11.12. Cleaning Engine Compartment
• 11.13. Cleaning Frame Screen
• 11.14. Checking Spark Arrestor
• 12. Service Transmission
• 12.1. Transaxle Oil
• 12.2. Checking Transaxle Oil Level
• 12.3. Changing Transaxle Oil
• 12.4. Replacing Drive Belt
• 12.5. Checking Secondary Driven Clutch Buttons
• 13. Service Electrical
• 13.1. Service the Battery Safely
• 13.2. Checking the Battery (Sealed Batteries)
• 13.3. Removing and Installing Battery
• 13.3.1. Removing
• 13.3.2. Installing
• 13.4. Cleaning Battery and Terminals
• 13.5. Using Booster Battery
• 13.6. Replacing Headlight Bulb
• 13.7. Replacing Instrument Panel Bulbs
• 13.8. Checking and Replacing Fuses
• 13.9. High Capacity Alternator Recommendations
• 14. Service Miscellaneous
• 14.1. Using Proper Fuel
• 14.2. Filling Fuel Tank
• 14.3. Removing and Installing Front Wheel Assembly
• 14.3.1. Removing
• 14.3.2. Installing
• 14.4. Removing and Installing Rear Wheel Assembly
• 14.4.1. Removing
• 14.4.2. Installing
• 14.5. Removing and Installing Hood
• 14.5.1. Removing Hood
• 14.5.2. Installing Hood
• 14.6. Opening and Closing Service Access Panel
• 14.7. Cleaning Plastic Surfaces
• 14.8. Cleaning and Repairing Metal Surfaces
• 14.8.1. Cleaning
• 14.8.2. Repairing Minor Scratches (surface scratch)
• 14.8.3. Repairing Deep Scratches (bare metal or primer showing)
• 15. Troubleshooting
• 15.1. Using Troubleshooting Chart
• 15.2. Electrical
• 16. Storage
• 16.1. Storing Safety
• 16.2. Preparing Machine for Storage
• 16.3. Preparing Fuel and Engine For Storage
• 16.3.1. Engine
• 16.4. Removing Machine From Storage
• 17. Specifications
• 17.1. Engine Specifications
• 17.2. Drive Train
• 17.3. Electrical System
• 17.4. Fuel System
• 17.5. Fluid Capacities
• 17.6. Steering and Brakes
• 17.6.1. Heavy Duty All Purpose (HDAP)
• 17.6.2. RunFlat
• 17.6.3. Inflation Pressure
• 17.7. Dimensions
• 17.8. Recommended Lubricants
• 17.8.1. Grease
• 18. Warranty
• 18.1. Product Warranty
• 18.2. California and U.S. EPA Emissions Control System Warranty Statement (Small OffRoad Gas Engines)
• 18.3. Tire Warranty
• 18.4. Limited Battery Warranty
• 18.4.1. TO SECURE WARRANTY SERVICE
• 18.4.2. FREE REPLACEMENT
• 18.4.3. PRO RATA ADJUSTMENT
• 18.4.4. THIS WARRANTY DOES NOT COVER
• 18.4.5. LIMITATION OF IMPLIED WARRANTIES AND PURCHASERS REMEDIES
• 18.4.6. NO DEALER WARRANTY
• 18.4.7. PRO RATA MONTHS OF ADJUSTMENT
• 19. John Deere Quality Statement
• 19.1. John Deere Quality
• 20. Service Record
• 20.1. Record Service Dates