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Model List:
- XUV 625i Gator Utility Vehicle
- 1. Introduction
- 1.1. Thank You for Purchasing a John Deere Product
- 1.2. Using Your Operators Manual
- 1.3. Special Messages
- 1.4. Attachments for Your Machine
- 2. Product Identification
- 2.1. Record Identification Numbers
- 3. Table of Contents
- 4. Safety Labels
- 4.1. Safety Label Location
- 5. Safety Labels
- 5.1. Understanding The Machine Safety Labels
- 5.2. Occupant Protective Structure Safety and Certification Label
- 5.3. CAUTION M160916
- 5.4. WARNING M163469
- 5.5. CAUTION M161015
- 5.6. WARNING M117554
- 5.7. WARNING M158180
- 5.8. DANGER M128699
- 5.9. WARNING M161567
- 5.10. Warning M159705
- 5.11. Emission Control System Certification Label
- 5.12. Emission Compliance Period
- 5.13. Canadian Electromagnetic Compatibility (EMC) Compliance
- 5.14. Supervisor Safety Responsibilities
- 5.15. Operator Training Required
- 5.16. Operating Safely
- 5.17. Using a Spark Arrestor
- 5.18. Parking Safely
- 5.19. Protect Children and Prevent Accidents
- 5.20. Avoid Excessive Speeds
- 5.21. Avoid Tipping
- 5.22. Use Seat Belt Properly
- 5.23. Keep Occupant Protective System (OPS) Installed Properly
- 5.24. Keep Riders Off Vehicle
- 5.25. Before Driving
- 5.26. Transport Loads Safely
- 5.27. Towing Loads Safely With Utility Vehicle
- 5.28. Driving On Rough Terrain
- 5.29. Climbing Or Descending A Hill
- 5.30. Driving Across Slopes
- 5.31. Riding Through Water
- 5.32. Checking Wheel Hardware
- 5.33. Wear Appropriate Clothing
- 5.34. Practice Safe Maintenance
- 5.35. Prevent Fires
- 5.36. Do Not Modify Machine
- 5.37. Tire Safety
- 5.38. Handling Fuel Safely
- 5.39. Handling Waste Product and Chemicals
- 6. Operating Controls
- 6.1. Operator Station Controls
- 7. Operating
- 7.1. Daily Operating Checklist
- 7.2. Avoid Damage to Plastic and Painted Surfaces
- 7.3. Using Hand Holds
- 7.4. Adjusting Operators Seat
- 7.5. Adjusting Passenger Seat
- 7.6. Using Bench Seat
- 7.7. Using Seat Belt
- 7.8. Testing Safety Systems
- 7.9. Testing the Safety Start System
- 7.10. Using Park Brake
- 7.11. Using Travel Controls
- 7.12. Using Ignition Key Switch
- 7.13. Using Headlights
- 7.14. Using Instrument Display
- 7.15. Using Accessory Outlet
- 7.16. Using Turn Signal Switch (If Equipped)
- 7.17. Using Hazard Lights (If Equipped)
- 7.18. Using Front Blade Switch (If Equipped)
- 7.19. Using Speed Limiter Key Switch (If Equipped)
- 7.20. Using Storage Tray
- 7.21. Starting the Engine
- 7.22. Stopping Engine
- 7.23. Using Traction Assist
- 7.24. Using Four Wheel Drive
- 7.25. Using the Cargo Box
- 7.26. Determining Vehicle Load Capacity
- 7.27. Loading the Cargo Box
- 7.28. Emptying Cargo Box
- 7.29. Towing Loads
- 7.30. Using Correct Tires and Inflation
- 7.31. Tire Chains
- 7.32. Transporting Machine
- 8. Replacement Parts
- 8.1. Service Literature
- 8.2. Part Numbers
- 9. Service Intervals
- 9.1. Servicing Your Machine
- 9.2. Break In
- 9.3. Every 50 Hours or Annually
- 9.4. Every 100 Hours or Annually (whichever comes first)
- 9.5. Every 200 Hours or Annually (whichever comes first)
- 9.6. Every 200 Hours
- 9.7. Every 400 Hours or 24 Months (whichever comes first)
- 9.8. Every 800 Hours or 24 Months (whichever comes first)
- 9.9. Every 1000 Hours or 24 Months (whichever comes first)
- 10. Service Lubrication
- 10.1. Lubricating Drive Line
- 10.2. Lubricating Suspension
- 11. Service Engine
- 11.1. Engine Warranty Maintenance Statement
- 11.2. Avoid Fumes
- 11.3. Engine Oil
- 11.4. Checking Engine Oil Level
- 11.5. Changing Engine Oil and Filter
- 11.6. Cleaning Dust Unloading Valve
- 11.7. Servicing Air Cleaner Element
- 11.8. Checking Air Intake, Hoses and Clamps
- 11.9. Checking Spark Plug
- 11.10. Replacing Fuel Filter
- 11.11. Cleaning Engine Compartment
- 11.12. Cleaning Radiator Cooling Fins
- 11.13. Checking Coolant Level
- 11.14. Service Cooling System Safely
- 11.15. Servicing Cooling System
- 11.16. Recommended Engine Coolant
- 11.17. Checking Radiator Hoses and Clamps
- 11.18. Checking Spark Arrestor
- 12. Service Transmission
- 12.1. Transaxle Oil
- 12.2. D Front Differential Oil
- 12.3. Checking 4WD Front Differential Oil Level
- 12.4. Changing 4WD Front Differential Oil
- 12.5. Checking Transaxle Oil Level
- 12.6. Changing Transaxle Oil
- 12.7. Inspecting Driveline CV Boots
- 12.8. Checking Drive Belt
- 12.9. Checking Secondary Driven Clutch Buttons
- 12.10. Cleaning Primary Drive Clutch
- 13. Service Steering Brakes
- 13.1. Brake Fluid
- 13.2. Checking Brake Fluid Level
- 13.3. Checking Brake Pads
- 13.4. Checking Park Brake Fluid
- 14. Service Electrical
- 14.1. Service the Battery Safely
- 14.2. Checking the Battery (Sealed Batteries)
- 14.3. Removing and Installing Battery
- 14.4. Cleaning Battery and Terminals
- 14.5. Using Booster Battery
- 14.6. Replacing Headlight Bulb
- 14.7. Replacing Instrument Panel Bulbs
- 14.8. Checking and Replacing Fuses
- 15. Service Miscellaneous
- 15.1. Using Proper Fuel
- 15.2. Filling Fuel Tank
- 15.3. Removing and Installing Wheel Assembly
- 15.4. Removing and Installing Seats
- 15.5. Opening and Closing Hood
- 15.6. Removing and Installing Storage Tray
- 15.7. Inspecting Seat Belt
- 15.8. Cleaning and Repairing Cargo Box
- 15.9. Replacing Cargo Box Tailgate Bushings
- 15.10. Checking and Adjusting ToeIn
- 15.11. Adjusting Suspension (Standard Shocks)
- 15.12. Adjusting Suspension (High Performance Shocks)
- 15.13. Cleaning Vehicle Surfaces
- 15.14. Cleaning and Repairing Metal Surfaces
- 15.15. Cleaning Plastic Hood and Body Panel Surfaces
- 15.16. Checking Windshield or Windscreen Regularly
- 16. Troubleshooting
- 16.1. Using Troubleshooting Chart
- 16.2. Electrical
- 16.3. Cargo Box
- 17. Storage
- 17.1. Storing Safety
- 17.2. Preparing Machine for Storage
- 17.3. Preparing Fuel and Engine For Storage
- 17.4. Removing Machine From Storage
- 18. Specifications
- 18.1. Engine Specifications
- 18.2. Drive Train
- 18.3. Electrical System
- 18.4. Fuel System
- 18.5. Fluid Capacities
- 18.6. Steering and Brakes
- 18.7. Dimensions
- 18.8. Weights and Capacities
- 18.9. Recommended Lubricants
- 19. Warranty
- 19.1. Product Warranty
- 19.2. John Deere and Federal Emissions Control System Warranty Statement (OffRoad Utility Vehicle Gas …
- 19.3. Tire Warranty
- 19.4. Limited Battery Warranty
- 20. John Deere Quality Statement
- 20.1. John Deere Quality
- 21. Service Record
- 21.1. Record Service Dates






