John Deere XUV590E, XUV590M, XUV590E S4, XUV590M S4 Gator Utility Vehicles Operator Manual OMUC22043

Description

• Model List:
  • XUV590E Gator Utility Vehicles
  • XUV590M Gator Utility Vehicles
  • XUV590E S4 Gator Utility Vehicles
  • XUV590M S4 Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 1.5. Service Literature
• 2. Contents
• 3. Product Identification
• 3.1. Record Identification Numbers
• 4. Safety Labels with Text
• 4.1. Safety Label LocationXUV590
• 4.2. Safety Label LocationXUV590 S4
• 4.3. Understanding the Machine Safety Labels
• 4.4. CAUTION
• 4.5. WARNING
• 4.6. WARNING
• 4.7. WARNING
• 4.8. Protective Structure Safety and Certification Label
• 4.9. CAUTIONWARNING (XUV590)
• 4.10. CAUTIONWARNING (XUV590 S4)
• 4.11. CAUTION
• 4.12. WARNING
• 4.13. WARNING
• 4.14. CAUTION
• 4.15. WARNING
• 5. Safety Labels without Text
• 5.1. Safety Label LocationXUV590
• 5.2. Safety Label LocationXUV590 S4
• 5.3. Understanding the Machine Safety Labels without Text
• 5.4. Help Prevent Injury When Dumping Loads
• 5.5. Avoid Injury or Death from Rollover or Falling Off
• 5.6. Read Operators Manual, Service Battery
• 5.7. Avoid Injury From Battery Gases and Acid
• 5.8. Protective Structure Safety and Certification Label
• 5.9. Avoid Injury from Fire, Falling Off, or Improper Loading (XUV590)
• 5.10. Avoid Injury from Fire, Falling Off, or Improper Loading (XUV590 S4)
• 5.11. Avoid Injury
• 5.12. Avoid Injury or Death from Falling Off
• 5.13. Avoid Injury or Death from Rollover or Falling Off
• 5.14. Read Operators Manual, Jacking Point
• 5.15. Avoid Injury From Equipment Fires
• 5.16. Avoid Injury or Death from Rollover or Falling Off
• 5.17. Supervisor Safety Responsibilities
• 5.18. Operator Training Required
• 5.19. Operating Safely
• 5.20. Using a Spark Arrestor
• 5.21. Parking Safely
• 5.22. Protect Children/Small Adults and Prevent Accidents
• 5.23. Avoid Excessive Speeds
• 5.24. Avoid Tipping
• 5.25. Use Seat Belts, Nets, and Doors Properly
• 5.26. Keep Protective Structure Installed Properly
• 5.27. Keep Riders Off Vehicle
• 5.28. Operator Ability
• 5.29. Before Driving
• 5.30. Transport Loads Safely
• 5.31. Using Front Attachments
• 5.32. Towing Loads Safely With Utility Vehicle
• 5.33. Driving On Rough Terrain
• 5.34. Climbing or Descending a Hill or Slope
• 5.35. Driving Across Slopes
• 5.36. Riding Through Water
• 5.37. Checking Wheel Hardware
• 5.38. Wear Appropriate Clothing
• 5.39. Practice Safe Maintenance
• 5.40. Prevent Fires
• 5.41. Do Not Modify Machine
• 5.42. Tire Safety
• 5.43. Handling Fuel Safely
• 5.44. Handling Waste Product and Chemicals
• 5.45. Use Electronic Display Properly
• 6. Machine Cleanout
• 6.1. General Cleaning Guidelines
• 6.2. Cleanout Areas
• 7. Operating Controls
• 7.1. Operator Station Controls
• 8. Operating
• 8.1. Daily Operating Checklist
• 8.2. Avoid Damage to Plastic and Painted Surfaces
• 8.3. Using Nets
• 8.4. Using Doors
• 8.5. Using Hand Holds
• 8.6. Using Bench Seat Fold Down Rack
• 8.7. Using Seat Belt
• 8.8. Testing Safety Systems
• 8.9. Testing the Safety Start System
• 8.10. Using Park Brake
• 8.11. Using Travel Controls
• 8.12. Using Rear Lock
• 8.13. Using Four Wheel Drive
• 8.14. Using Ignition Key Switch
• 8.15. Using Headlights
• 8.16. Using Instrument Cluster Controller
• 8.17. Display Indicator Table
• 8.18. Using Instrument Cluster Controller Buttons
• 8.19. Exit Lighting Operation
• 8.20. Using Accessory Outlet
• 8.21. Using Turn Signal Switch (If Equipped)
• 8.22. Using Hazard Lights (If Equipped)
• 8.23. Opening and Closing Hood
• 8.24. Using Storage Trays
• 8.25. Starting the Engine
• 8.26. Stopping Engine
• 8.27. Emergency Stopping
• 8.28. Using the Cargo Box
• 8.29. Determining Vehicle Load Capacity
• 8.30. Loading the Cargo Box
• 8.31. Emptying Cargo Box
• 8.32. Towing Loads
• 8.33. Using Correct Tires and Inflation
• 8.34. Tire Chains
• 8.35. Transporting Machine
• 9. Optional Attachments Kits
• 9.1. Attachments and Kits
• 9.2. Using Quick Clamps
• 9.3. Light Kits
• 9.4. Backup Alarm
• 9.5. Canvas Cab
• 9.6. Protective Structure Rear Screen
• 9.7. Front Receiver Hitch
• 9.8. Tire Rack
• 9.9. Using a Trailer
• 10. Service Intervals
• 10.1. Servicing Your Machine
• 10.2. Break In
• 10.3. Every 50 Hours or Annually
• 10.4. Every 100 Hours or Annually (whichever comes first)
• 10.5. Every 200 Hours or Annually (whichever comes first)
• 10.6. Every 400 Hours or 24 Months (whichever comes first)
• 10.7. Every 800 Hours or 24 Months (whichever comes first)
• 10.8. Every 1000 Hours or 24 Months (whichever comes first)
• 11. Service Lubrication
• 11.1. Lubricating Drive Line
• 11.2. Lubricating Suspension
• 12. Service Engine
• 12.1. Emissions Service Information
• 12.2. Avoid Fumes
• 12.3. Gasoline Engine Oil
• 12.4. Checking Engine Oil Level
• 12.5. Changing Engine Oil and Filter
• 12.6. Servicing Air Intake
• 12.7. Checking Spark Plug
• 12.8. Replacing Fuel Filter
• 12.9. Cleaning Engine Compartment
• 12.10. Cleaning Radiator Cooling Fins
• 12.11. Checking Coolant Level
• 12.12. Service Cooling System Safely
• 12.13. Servicing Cooling System
• 12.14. Recommended Engine Coolant
• 12.15. Checking Radiator Hoses and Clamps
• 12.16. Inspecting Timing Belt
• 12.17. Inspecting Alternator Belt
• 12.18. Checking Spark Arrestor
• 13. Service Transmission
• 13.1. Transmission Oil
• 13.2. D Front Differential Oil
• 13.3. Checking 4WD Front Differential Oil Level
• 13.4. Changing 4WD Front Differential Oil
• 13.5. Checking Transmission Oil Level
• 13.6. Changing Transmission Oil
• 13.7. Inspecting Driveline CV Boots
• 13.8. Inspecting Steering Tie Rod Boots
• 13.9. Servicing Clutches and Drive Belt
• 13.10. Checking 4WD and 4WDDifferential Lock Engagement
• 14. Service Steering Brakes
• 14.1. Brake Fluid
• 14.2. Checking Brake Fluid Level
• 14.3. Checking Brake Pads
• 14.4. Adjusting Park Brake
• 15. Service Electrical
• 15.1. Electrical
• 15.2. Service the Battery Safely
• 15.3. Checking the Battery (Sealed Batteries)
• 15.4. Removing and Installing Battery
• 15.5. Cleaning Battery and Terminals
• 15.6. Using Booster Battery
• 15.7. Replacing Headlight Bulb
• 15.8. Replacing DualBeam Headlight
• 15.9. Checking and Replacing Fuses
• 15.10. Replacing Tail Light Bulb
• 16. Service Miscellaneous
• 16.1. Using Proper Fuel and Stabilizer
• 16.2. Filling Fuel Tank
• 16.3. Removing and Installing Wheel Assembly
• 16.4. Removing and Installing Seats
• 16.5. Removing and Installing Side Panels
• 16.6. Removing and Installing Seat Closeout Panel
• 16.7. Lifting Machine
• 16.8. Inspecting Seat Belt
• 16.9. Inspecting Nets or Doors
• 16.10. Servicing Nets (XUV590 S4)
• 16.11. Cleaning and Repairing Cargo Box
• 16.12. Removing and Installing Cargo Box
• 16.13. Adjusting Cargo Box Latch Brackets
• 16.14. Checking and Adjusting ToeIn
• 16.15. Adjusting Suspension (Standard Shocks)
• 16.16. Adjusting Suspension (Fox Monotube Shocks)
• 16.17. Cleaning Vehicle Surfaces
• 16.18. Cleaning and Repairing Metal Surfaces
• 16.19. Cleaning Plastic Hood and Body Panel Surfaces
• 16.20. Windshield Maintenance
• 17. Troubleshooting
• 17.1. Using Troubleshooting Chart
• 17.2. Electrical
• 17.3. Cargo Box
• 18. Storage
• 18.1. Storing Safety
• 18.2. Preparing Machine for Storage
• 18.3. Preparing Fuel and Engine for Storage
• 18.4. Removing Machine From Storage
• 19. Specifications
• 19.1. Drivetrain and Travel Speeds
• 19.2. Electrical System
• 19.3. Fuel System
• 19.4. Steering and Brakes
• 19.5. Capacities
• 19.6. Dimensions (XUV590)
• 19.7. Dimensions (XUV590 S4)
• 19.8. Weights (XUV590)
• 19.9. Weights (XUV590 S4)
• 19.10. Recommended Lubricants
• 19.11. Sound Measurements
• 20. Warranty
• 20.1. Product Warranty
• 20.2. EMISSIONRELATED WARRANTY STATEMENT OFFROAD UTILITY VEHICLE OVER 25 MPH
• 20.3. Tire Warranty
• 20.4. Limited Battery Warranty For Factory Installed Batteries
• 21. John Deere Quality Statement
• 21.1. John Deere Quality
• 22. Service Record
• 22.1. Record Service Dates