John Deere Z997R ZTrak Max-Frame Diesel Operator Manual OMUC16697

Description

• Model List:
  • Z997R ZTrak Max-Frame Diesel

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Professional Use Only
• 1.3. Emissions Performance and Tampering
• 1.4. Using Your Operators Manual
• 1.5. Machine Use
• 1.6. Special Messages
• 1.7. Service Literature
• 2. Contents
• 3. Product Identification
• 3.1. Record Identification Numbers
• 4. Safety Labels without Text
• 4.1. Safety Label Location
• 4.2. Safety Label Location (60 and 72 inch Side Discharge)
• 4.3. Safety Label Location (60 inch Rear Discharge)
• 4.4. Understanding the Machine Safety Labels without Text
• 4.5. Avoid Injury From Exposure to Loud Noise
• 4.6. Avoid Crushing
• 4.7. Help Avoid Injury
• 4.8. Avoid Injury from Equipment Fires
• 4.9. Avoid Injury From Rotating Blades
• 4.10. Avoid Injury From Rotating Belts
• 4.11. Avoid Injury From Thrown Objects
• 4.12. Avoid Injury From Rotating Blades and Thrown Objects
• 4.13. Operator Training Required
• 4.14. Preparation
• 4.15. Operating Safely
• 4.16. Checking Mowing Area
• 4.17. Parking Safely
• 4.18. Rotating Blades are Dangerous
• 4.19. Protect Children
• 4.20. Avoid Tipping
• 4.21. Use Seat Belt Properly
• 4.22. Rollover Protection System (ROPS) Use and Maintenance
• 4.23. Keep Riders Off
• 4.24. Stay Clear of Rotating Drivelines
• 4.25. Avoid High Pressure Fluids
• 4.26. Checking Wheel Hardware
• 4.27. Wear Appropriate Clothing
• 4.28. Maintenance and Storage
• 4.29. Prevent Fires
• 4.30. Tire Safety
• 4.31. Handling Fuel Safely
• 4.32. Handling Waste Product and Chemicals
• 5. Machine Clean Out
• 5.1. General Cleaning Guidelines
• 5.2. Clean Out Areas
• 6. Operating Controls
• 6.1. Operating Controls
• 7. Operating
• 7.1. Daily Operating Checklist
• 7.2. Avoid Damage to Plastic and Painted Surfaces
• 7.3. Electronic Control Module
• 7.4. Using Display
• 7.5. Using Service Menu Displays
• 7.6. Pass Codes
• 7.7. Machine Status PopUp Notifications
• 7.8. Using Service Timers
• 7.9. Understanding Diesel Particulate Filter (DPF) Regeneration
• 7.10. Diesel Particulate Filter Load Level and Value
• 7.11. Diesel Particulate Filter (DPF) Regeneration Functionality
• 7.12. Miscellaneous Controls
• 7.13. Mounting and Dismounting Machine Safely
• 7.14. Raising and Lowering Seat
• 7.15. Adjusting Seat
• 7.16. Using Seat Belt
• 7.17. Adjust Ride Comfort
• 7.18. Adjusting Seat Armrests
• 7.19. Raising and Lowering ROPS
• 7.20. Using Controls
• 7.21. Adjusting Mower Deck Cutting Height
• 7.22. Adjusting Mower Deck Anti Scalp Wheels
• 7.23. Testing Safety Systems
• 7.24. Testing PTO Switch
• 7.25. Testing Park Brake Switch
• 7.26. Testing Neutral Start Switch
• 7.27. Testing Seat Switch
• 7.28. Testing the Park Brake
• 7.29. Using the Park Brake
• 7.30. Using the PTO Switch
• 7.31. Using the Throttle Lever
• 7.32. Using the Hour Meter
• 7.33. Using the Motion Control Levers
• 7.34. Leveling Mower Deck
• 7.35. Starting the Engine
• 7.36. Stopping the Engine
• 7.37. Engaging Mower
• 7.38. Moving Machine by Hand
• 7.39. Using Fuel Shut Off Valve
• 7.40. Transporting Machine
• 7.41. Mowing Tips
• 7.42. Mowing Travel Speeds
• 7.43. Dismounting to Inspect Mower
• 8. Service Intervals
• 8.1. Servicing Your Machine
• 8.2. Before Each Use
• 8.3. After Each Use
• 8.4. Break In (After First 5 Hours)
• 8.5. Break In (After First 50 Hours)
• 8.6. Every 50 Hours or Yearly
• 8.7. Every 250 Hours or Yearly
• 8.8. Every 500 Hours or Yearly
• 8.9. Every 1000 Hours
• 8.10. Every 1500 Hours
• 8.11. Every 2000 Hours
• 8.12. As Needed
• 8.13. Service Intervals After Converting to BioDiesel Fuel
• 9. Service Lubrication
• 9.1. Changing Gearbox Oil
• 9.2. Lubricating Front Caster Spindles
• 9.3. Lubricating HeightofCut Ball Detent
• 9.4. Lubricating Mower Deck Spindles
• 9.5. Lubricating Mower Deck Idler Pivot
• 9.6. Lubricating Mower Deck Push Arms
• 9.7. Lubricating PTO Shaft
• 10. Service Engine
• 10.1. Avoid Fumes
• 10.2. Diesel Engine Oil
• 10.3. Carbon Dioxide Emissions (CO)
• 10.4. Aftertreatment Indicators Overview
• 10.5. Diesel Engine Oil Final Tier 4, Stage IIIB, and Stage V
• 10.6. Checking Engine Oil Level
• 10.7. Changing Engine Oil and Filter
• 10.8. Changing Engine Oil and Filter
• 10.9. Cleaning Engine Cooling Fins
• 10.10. Servicing Air Cleaner Elements
• 10.11. Cleaning Dust Unloading Valve
• 10.12. Checking Air Filter Restriction Indicator
• 10.13. Service Cooling System Safely
• 10.14. Diesel Engine Coolant
• 10.15. Checking Coolant Level
• 10.16. Draining Cooling System
• 10.17. Flushing Cooling System
• 10.18. Filling Cooling System
• 10.19. Bleeding Cooling System
• 10.20. Servicing Belt
• 10.21. Adjusting Belt
• 10.22. Replacing Fuel Filter
• 10.23. Checking Water Separator Bowl
• 10.24. Spark Arrestor Maintenance (If Equipped)
• 11. Service Transmission
• 11.1. Transaxle Oil
• 11.2. Cleaning Hydraulic Oil Cooler
• 11.3. Checking Hydraulic Oil Level
• 11.4. Changing Hydraulic Oil and Filter
• 11.5. Checking and Adjusting Motion Control Linkages
• 12. Service Steering Brakes
• 12.1. Checking and Aligning Motion Control Levers
• 12.2. Checking and Adjusting Motion Control Levers Gap
• 12.3. Adjusting Park Brake
• 13. Service Mower
• 13.1. Installing Deck
• 13.2. Clean Grass and Debris From Machine
• 13.3. Removing and Installing Foot Plate
• 13.4. Removing and Installing Mower Deck Drive Belt Shields (60 and 72 in. Side Discharge)
• 13.5. Removing and Installing Mower Deck Drive Belt Shields (60 in. Rear Discharge)
• 13.6. Adjusting Mower Deck Drive Belt Tension (72 in. Side Discharge)
• 13.7. Adjusting Mower Deck Drive Belt Tension (60 in. Side Discharge and 60 in. Rear Discharge)
• 13.8. Replacing Mower Deck Drive Belt (72 in. Side Discharge)
• 13.9. Replacing Mower Deck Drive Belt (60 in. Rear Discharge)
• 13.10. Replacing Mower Deck Drive Belt (60 in. Side Discharge)
• 13.11. Checking and Replacing Mower Blades
• 13.12. Sharpening Blades
• 13.13. Balancing Blades
• 14. Service Electrical
• 14.1. Service the Battery Safely
• 14.2. Checking the Battery (Sealed Batteries)
• 14.3. Cleaning Battery and Terminals
• 14.4. Using Booster Battery
• 14.5. Replacing Fuses and Relays
• 14.6. Replacing Light Bulb
• 15. Service Miscellaneous
• 15.1. Diesel Fuel
• 15.2. Biodiesel Fuel
• 15.3. Using Proper Fuel (Diesel)
• 15.4. Filling Fuel Tank
• 15.5. Removing and Installing Drive Wheels
• 15.6. Tightening Drive Wheel Hardware
• 15.7. Removing and Installing Front Caster Wheels
• 15.8. Checking Tire Pressure
• 15.9. Tightening ROPS Hardware
• 15.10. Cleaning Plastic Surfaces
• 15.11. Cleaning and Repairing Metal Surfaces
• 16. Troubleshooting
• 16.1. Using Troubleshooting Chart
• 16.2. Electrical System
• 16.3. Machine
• 16.4. Steering
• 16.5. Mower Deck
• 16.6. Troubleshooting Guide for Common DTCs
• 16.7. Input and Output Status Menu
• 17. Storage
• 17.1. Storing Safety
• 17.2. Preparing Machine for Storage
• 17.3. Preparing Fuel and Engine For Storage
• 17.4. Storage for BioDiesel Fuel
• 17.5. Removing Machine From Storage
• 18. Assembly
• 18.1. Install Deflector (60 and 72 in. Side Discharge)
• 19. Specifications
• 19.1. Drive Train
• 19.2. Electrical System
• 19.3. Fuel System
• 19.4. Steering and Brakes
• 19.5. Battery
• 19.6. Capacities
• 19.7. Travel Speeds
• 19.8. Dimensions
• 19.9. Recommended Lubricants
• 19.10. Fast Idle Engine Speed with Mower Running
• 19.11. Speed of Rotation of the Cutting Device
• 19.12. Sound Measurements
• 19.13. Vibration Measurements
• 20. Declaration of Conformity
• 20.1. EC Declaration of Conformity
• 21. John Deere Quality Statement
• 21.1. John Deere Quality
• 22. Service Record
• 22.1. Record Service Dates