John Deere DN200 and DN300 Spreader Operator Manual 5NL309744

Description

• Model List:
  • DN200 Spreader
  • DN300 Spreader

• 1. Contents
• 1.0.1. Recognize Safety Information
• 1.0.2. Understand Signal Words
• 1.0.3. Follow Safety Instructions
• 1.0.4. Prepare for Emergencies
• 1.0.5. Wear Protective Clothing
• 1.0.6. Protect Against Noise
• 1.0.7. Practice Safe Maintenance
• 1.0.8. Park Machine Safely
• 1.0.9. Remove Paint Before Welding or Heating
• 1.0.10. Avoid Heating Near Pressurized Fluid Lines
• 1.0.11. Avoid HighPressure Fluids
• 1.0.12. Check Hydraulic Hoses
• 1.0.13. Dispose of Waste Properly
• 1.0.14. Handle Chemical Products Safely
• 1.0.15. Service Spreader Equipment Safely
• 1.0.16. Use Proper Tools
• 1.0.17. Work In Ventilated Area
• 1.0.18. Handling Batteries Safely
• 1.0.19. Service Drive Belts Safely
• 1.0.20. Using Compressed Air For Cleaning
• 1.0.21. Maintain a Safety Area Around the Machine
• 1.0.22. Working Area
• 1.0.23. Avoid Backover Accidents
• 1.0.24. Before Operating
• 1.0.25. Operate Safely
• 1.0.26. Avoid Injury from Thrown Objects
• 1.0.27. Use Safety Lights and Devices
• 1.0.28. Keep Riders Off Machine
• 1.0.29. Machine fitted with Instructional Seat
• 1.0.30. Use Seat Belt Properly
• 1.0.31. Use Caution On Hillsides
• 1.0.32. Transport and Operate Safely
• 1.0.33. Prevent Machine Runaway
• 1.0.34. Handle Fuel SafelyAvoid Fires
• 1.0.35. Handle Agricultural Chemicals Safely
• 1.0.36. Spreading Dusty Materials
• 1.0.37. Avoid Exposure To Chemicals
• 1.0.38. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 1.0.39. NonPermissible Use
• 1.0.40. Emergency Exit
• 1.1. Safety Signs Location
• 1.1.1. Replace Safety Signs
• 1.1.2. Safety Signs
• 1.2. Installation Instructions
• 1.2.1. Remove Rear Light BarIf Equipped
• 1.2.2. Install Dry Spreader Body
• 1.2.3. Attach Harness Connectors
• 1.2.4. Install Hydraulic Hoses
• 1.2.5. Hose Installation Guide
• 1.2.6. Install Light Bracket
• 1.2.7. Install Beacon Light Kit (Optional)
• 1.2.8. Install Additional Mirrors and Mirror Brackets
• 1.2.9. Install Inverted VDN200
• 1.2.10. Install Inverted VDN300
• 1.2.11. Install Second Product Bin
• 1.2.12. Install Second Product Bin Hillside Divider
• 1.2.13. Install Dual Conveyor Cover
• 1.2.14. Remove Second Product Bin and Install Endgate
• 1.3. Safety Features
• 1.3.1. Safety Features
• 1.4. SpreadstarSpreadstar is a trademark of Deere Company
• 1.4.1. Introduction to SpreadStar
• 1.4.2. Spreader Main Page
• 1.4.3. Bin Status Icons
• 1.4.4. Spreader Main Page Information Drop Down Lists
• 1.4.5. Spreader Bin Setup
• 1.4.6. Turning Spinner Alarm On/Off
• 1.4.7. Turning Rate Alarm On/Off
• 1.4.8. Turning Density Setting Alarm On/Off
• 1.4.9. Operate Bin Chaining
• 1.4.10. Spreader Product Setup
• 1.4.11. Setting Application Rates
• 1.4.12. Setting Product Density
• 1.4.13. Setting Product CFR
• 1.4.14. Spreader Machine Setup
• 1.4.15. Select Single or Dual Bin Platform
• 1.4.16. Vehicle Setup and Calibration
• 1.4.17. Job Summaries and Current Totals
• 1.4.18. Setup Summary
• 1.4.19. Calibrate Product CFR
• 1.4.20. Spinner Calibration
• 1.4.21. Spreader Check Test
• 1.4.22. Diagnostic Readings
• 1.4.23. Diagnostic Tests
• 1.4.24. Recent Problems
• 1.4.25. Controller Diagnostics
• 1.4.26. Setup of Prescriptions with SpreadStar
• 1.4.27. Calculate Feedgate Opening
• 1.4.28. SpreadStar Warning Statements
• 1.4.29. Stop Warnings
• 1.4.30. Message Center Cautions and Warnings
• 1.4.31. Information (Protect) Messages
• 1.5. PreStarting Checks
• 1.5.1. Informational Decal
• 1.5.2. Verify Spinner Orientation
• 1.5.3. Squaring Spinner Frame
• 1.5.4. Verify Material Divider Position
• 1.5.5. Install Material DeflectorOptional
• 1.5.6. Verify Spinner Fin Installation
• 1.5.7. Verify Spinner Speed Sensor Gap
• 1.5.8. Verify Hillside Divider Location
• 1.5.9. Verify Second Product Bin Hillside Divider Location
• 1.5.10. Verify Correct Chain TensionDN200
• 1.5.11. Verify Correct Belt TensionDN300
• 1.5.12. Spinner Initial Settings
• 1.6. Operate System
• 1.6.1. Initial StartUp
• 1.6.2. Field Testing
• 1.6.3. Spreader System Check
• 1.6.4. Setup SpreadStar Display
• 1.6.5. Calibrating Wheel Speed Sensor
• 1.6.6. Calibrating Radar Sensor (Optional)
• 1.6.7. Spinner Calibration
• 1.6.8. General Operating Process
• 1.7. Size Grading and Hardness Testing
• 1.7.1. Introduction
• 1.7.2. Crushing Strength
• 1.7.3. Hardness Test
• 1.7.4. Size Grade Number
• 1.7.5. Size Grade Number Scale
• 1.8. Spread Pattern
• 1.8.1. Spread Pattern Adjustment
• 1.8.2. Spinners
• 1.8.3. Spreader Preparation
• 1.8.4. Determine Material Bulk Density
• 1.8.5. Determine Material CFR
• 1.8.6. Spread Pattern Test Procedure
• 1.8.7. Troubleshooting
• 1.9. Lubrication and Maintenance
• 1.9.1. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 1.9.2. Prevent Hydraulic System Contamination
• 1.9.3. Dispose of Waste Properly
• 1.9.4. Service Intervals
• 1.9.5. Conveyor Belt CleanoutAs Required
• 1.9.6. DN300 Conveyor Belt Maintenance and Adjustment As Required
• 1.9.7. DN200 Conveyor Chain and Belt Maintenance and AdjustmentAs Requ
• 1.9.8. Install Replacement Spreader FinsAs Required
• 1.9.9. Lubricate Second Product Bin ChainDaily
• 1.9.10. Lubricate Idler Shaft Bearings and Adjustment ScrewsWeekly
• 1.9.11. Lubricate Snubber and Drive Shaft BearingsWeekly
• 1.9.12. Lubricate Spinner JackWeekly
• 1.9.13. Lubricate Second Product Bin Drive and Idler Shaft BearingsWeek
• 1.9.14. Lubricate Feedgate Jack Tube (if equipped)Weekly
• 1.9.15. Check Gear Case OilMonthly
• 1.9.16. Change Gear Case OilAnnually
• 1.9.17. Lubricate Feedgate Jack Gears (if equipped)Annualy
• 1.10. Lubricant Specifications
• 1.10.1. Hydrostatic/Hydraulic Drive Oil
• 1.10.2. Gear Case Oil
• 1.10.3. Chain Oiler Mixture
• 1.11. Troubleshooting
• 1.11.1. Troubleshooting
• 1.11.2. Hydraulic Schematic
• 1.11.3. Conveyor Relief Valve Pressure Test
• 1.12. Storage
• 1.12.1. Avoid Exposure To Chemicals
• 1.12.2. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 1.12.3. Preparing Machine for Storage
• 1.12.4. Removing Machine from Storage
• 1.13. Specifications
• 1.13.1. Specifications DN200
• 1.13.2. Specifications DN300
• 1.13.3. Dimensions DN200
• 1.13.4. Dimensions DN300
• 1.13.5. Unified Inch Bolt and Screw Torque Values
• 1.13.6. Metric Bolt and Screw Torque Values
• 1.13.7. Face Seal Fittings Assembly and InstallationAll Pressure Applic
• 1.13.8. Metric Face Seal and ORing Stud End Fitting Torque ChartStanda
• 1.13.9. Metric Face Seal and ORing Stud End Fitting Torque ChartHigh P
• 1.13.10. SAE Face Seal and ORing Stud End Fitting Torque ChartStandard
• 1.13.11. SAE Face Seal and ORing Stud End Fitting Torque ChartHigh Pres
• 1.13.12. Four Bolt Flange Fittings Assembly and InstallationAll Pressure
• 1.13.13. SAE Four Bolt Flange Cap Screw Torque ValuesStandard Pressure A
• 1.13.14. SAE Four Bolt Flange Cap Screw Torque ValuesHigh Pressure Appli
• 1.13.15. External Hexagon Port Plug Torque Chart
• 1.13.16. Speed Limit Decal
• 1.13.17. CE Plate Location
• 1.13.18. Identification Numbers
• 1.13.19. Interpreting the Serial Number of Your Machine 17 digits PIN
• 1.13.20. Year of Production Table (Digit 5)
• 1.13.21. Keep Proof of Ownership
• 1.13.22. Keep Machines Secure
• 1.14. John Deere Service Keeps You On The Job
• 1.14.1. John Deere Parts
• 1.14.2. The Right Tools
• 1.14.3. WellTrained Technicians
• 1.14.4. Prompt Service
• 2. Page Number
• 2.1. Section 05
• 2.2. Section 10
• 2.3. Section 15
• 2.4. Section 20
• 2.5. Section 25
• 2.6. Section 30
• 2.7. Section 35
• 2.8. Section 40
• 2.9. Section 45
• 2.10. Section 50
• 2.11. Section 55
• 2.12. Section 60
• 2.13. Section 65
• 2.14. Section 70