John Deere DN456 and DN485 Dry Spinner Spreader Operator Manual OMKK39712

Description

• Model List:
  • DN456 Dry Spin Spreader
  • DN485 Dry Spinner Spreader

• 1. Contents
• 1.0.1. Recognize Safety Information
• 1.0.2. Understand Signal Words
• 1.0.3. Follow Safety Instructions
• 1.0.4. Prepare for Emergencies
• 1.0.5. Wear Protective Clothing
• 1.0.6. Protect Against Noise
• 1.0.7. Practice Safe Maintenance
• 1.0.8. Park Machine Safely
• 1.0.9. Remove Paint Before Welding or Heating
• 1.0.10. Avoid Heating Near Pressurized Fluid Lines
• 1.0.11. Avoid HighPressure Fluids
• 1.0.12. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.0.13. Handle Chemical Products Safely
• 1.0.14. Service Spreader Equipment Safely
• 1.0.15. Use Proper Tools
• 1.0.16. Work In Ventilated Area
• 1.0.17. Handling Batteries Safely
• 1.0.18. Service Drive Belts Safely
• 1.0.19. Using Compressed Air For Cleaning
• 1.0.20. Maintain a Safety Area Around the Machine
• 1.0.21. Working Area
• 1.0.22. Avoid Backover Accidents
• 1.0.23. Before Operating
• 1.0.24. Operate Safely
• 1.0.25. Avoid Injury from Thrown Objects
• 1.0.26. Use Safety Lights and Devices
• 1.0.27. Keep Riders Off Machine
• 1.0.28. Passenger Seat
• 1.0.29. Use Steps and Handholds Correctly
• 1.0.30. Use Seat Belt Properly
• 1.0.31. Use Caution On Hillsides
• 1.0.32. Transport and Operate Safely
• 1.0.33. Prevent Machine Runaway
• 1.0.34. Handle Fuel SafelyAvoid Fires
• 1.0.35. Handle Agricultural Chemicals Safely
• 1.0.36. Spreading Dusty Materials
• 1.0.37. Avoid Exposure To Chemicals
• 1.0.38. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 1.0.39. NonPermissible Use
• 1.0.40. Emergency Exit
• 1.1. Safety Signs Location
• 1.1.1. Replace Safety Signs
• 1.1.2. Safety Signs
• 1.2. Installation Instructions
• 1.2.1. Remove Rear Light BarIf Equipped
• 1.2.2. Install Dry Spreader Body
• 1.2.3. Attach Harness Connectors
• 1.2.4. Install Hydraulic Hoses
• 1.2.5. Hose Installation Guide
• 1.2.6. Install Beacon Light KitIf Equipped
• 1.2.7. Install Mirrors and Mirror Brackets
• 1.2.8. Install Inverted VDN456
• 1.2.9. Install Inverted VDN485
• 1.2.10. Install Second Product BinSpreaders with Belt Over Chain Conveyors
• 1.2.11. Install Second Product BinSpreaders with Straight Belt Conveyors
• 1.2.12. Install Second Product Bin Hillside Divider
• 1.2.13. Install Dual Conveyor Cover
• 1.2.14. Install StarFire Receiver Bracket (EU Exports Only)
• 1.2.15. Install Speed Limit Decal
• 1.2.16. Remove Second Product Bin and Install Endgate
• 1.3. Safety Features
• 1.3.1. Safety Features
• 1.4. Dry Application System Application
• 1.4.1. Access Dry Application System
• 1.4.2. Dry Application Main Page
• 1.4.3. Edit Rate Presets
• 1.4.4. Bin Details
• 1.4.5. Bin Counter Reset
• 1.4.6. Prime Controls
• 1.4.7. Bin Chaining
• 1.4.8. Bin Purge
• 1.4.9. Bin and Product Alarms
• 1.4.10. Target Rate Alarm
• 1.4.11. Product Density Alarm
• 1.4.12. Select Spinner Preset
• 1.4.13. Edit Spinner Preset
• 1.4.14. Advanced Settings
• 1.5. Calibrations
• 1.5.1. Spinner Calibration
• 1.5.2. Spinner Calibration Procedure
• 1.5.3. Conveyor Feed Rate Calibration
• 1.5.4. Conveyor Feed Rate Calibration Procedure
• 1.5.5. Spreader Check
• 1.5.6. Spreader Check Procedure
• 1.5.7. Icons Displayed during Spreader Check Procedure
• 1.5.8. Rate Control Selection
• 1.6. PreStarting Checks
• 1.6.1. Informational Decals
• 1.6.2. Verify Spinner Orientation
• 1.6.3. Align Spinner Frame
• 1.6.4. Verify Material Divider Position
• 1.6.5. Install Material DeflectorOptional
• 1.6.6. Verify Spinner Fin Installation
• 1.6.7. Verify Spinner Speed Sensor Gap
• 1.6.8. Verify Hillside Divider Location
• 1.6.9. Verify Correct Chain TensionBelt Over Chain Conveyor Only
• 1.6.10. Verify Second Product Bin Hillside Divider Location
• 1.6.11. Verify Correct Belt TensionStraight Belt Conveyor Only
• 1.6.12. Spinner Initial Adjustment
• 1.7. Operate System
• 1.7.1. Initial StartUp
• 1.7.2. Field Test
• 1.7.3. Spreader System Check
• 1.7.4. Setup Display
• 1.7.5. General Operation Process
• 1.8. Size Grading and Crush Strength Test
• 1.8.1. Introduction
• 1.8.2. Crush Strength
• 1.8.3. Crush Strength Test
• 1.8.4. Size Grade Number
• 1.8.5. Size Grade Number Scale
• 1.9. Spread Pattern
• 1.9.1. Spread Pattern Adjustment
• 1.9.2. Spinners
• 1.9.3. Spreader Preparation
• 1.9.4. Determine Material Bulk Density
• 1.9.5. Determine Material CFR
• 1.9.6. Calculate Feedgate Opening
• 1.9.7. Spread Pattern Test Procedure
• 1.9.8. Analyze Test Results
• 1.9.9. Driving Methods
• 1.9.10. Troubleshooting
• 1.10. Lubrication and Maintenance
• 1.10.1. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 1.10.2. Prevent Hydraulic System Contamination
• 1.10.3. Dispose of Waste Properly
• 1.10.4. Service Intervals
• 1.10.5. Conveyor CleanoutAs Required
• 1.10.6. Straight Belt Conveyor Maintenance and Adjustment As Required
• 1.10.7. Belt Over Chain Conveyor Maintenance and AdjustmentAs Required (If Equipped)
• 1.10.8. Install Replacement Spreader FinsAs Required
• 1.10.9. Clean Bin SensorAs Required
• 1.10.10. Lubricate Belt Over Chain ConveyorDaily
• 1.10.11. Lubricate Idler Shaft Bearings and Adjustment ScrewsWeekly
• 1.10.12. Lubricate Snubber and Drive Shaft BearingsWeekly
• 1.10.13. Lubricate Spinner JackWeekly
• 1.10.14. Lubricate Second Product Bin Drive and Idler Shaft BearingsWeekly
• 1.10.15. Lubricate Feedgate Jack Tube (If Equipped)Weekly
• 1.10.16. Check Gear Case OilMonthly
• 1.10.17. Change Gear Case OilAnnually
• 1.10.18. Lubricate Feedgate Jack Gears (If Equipped)Annually
• 1.10.19. Lubricate Second Product Bin Idler Adjustment ScrewsAnnually
• 1.11. Lubricant Specifications
• 1.11.1. Hydrostatic/Hydraulic Drive Oil
• 1.11.2. Gear Case Oil
• 1.11.3. Chain Oiler Mixture
• 1.12. Troubleshooting
• 1.12.1. Troubleshooting
• 1.12.2. Hydraulic Schematic
• 1.13. Storage
• 1.13.1. Avoid Exposure To Chemicals
• 1.13.2. Clean Vehicle of Hazardous Chemicals, Including Pesticides
• 1.13.3. Prepare Machine for Storage
• 1.13.4. Remove Machine from Storage
• 1.14. Specifications
• 1.14.1. Specifications DN456
• 1.14.2. Specifications DN485
• 1.14.3. Dimensions DN456
• 1.14.4. Dimensions DN485
• 1.14.5. Unified Inch Bolt and Screw Torque Values
• 1.14.6. Metric Bolt and Screw Torque Values
• 1.14.7. Face Seal Fittings Assembly and InstallationAll Pressure Applications
• 1.14.8. Metric Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
• 1.14.9. Metric Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
• 1.14.10. SAE Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
• 1.14.11. SAE Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
• 1.14.12. Four Bolt Flange Fittings Assembly and InstallationAll Pressure Applications
• 1.14.13. SAE Four Bolt Flange Cap Screw Torque ValuesStandard Pressure Applications
• 1.14.14. SAE Four Bolt Flange Cap Screw Torque ValuesHigh Pressure Applications
• 1.14.15. External Hexagon Port Plug Torque Chart
• 1.14.16. Speed Limit Decal
• 1.14.17. Chassis CE Plate Location
• 1.14.18. Dry Spinner Spreader CE Plate Location
• 1.14.19. Eurasian Economic Union
• 1.14.20. Identification Numbers
• 1.14.21. Interpret the Serial Number of Your Machine 17 digits PIN
• 1.14.22. Year of Production Table (Digit 5)
• 1.14.23. Keep Proof of Ownership
• 1.14.24. Keep Machines Secure
• 1.15. John Deere Service Keeps You On The Job
• 1.15.1. John Deere Parts
• 1.15.2. The Right Tools
• 1.15.3. WellTrained Technicians
• 1.15.4. Prompt Service
• 2. Page Number
• 2.1. Section 05
• 2.2. Section 10
• 2.3. Section 15
• 2.4. Section 20
• 2.5. Section 25
• 2.6. Section 30
• 2.7. Section 35
• 2.8. Section 40
• 2.9. Section 45
• 2.10. Section 50
• 2.11. Section 55
• 2.12. Section 60
• 2.13. Section 65
• 2.14. Section 70
• 2.15. Section 75