John Deere DN495 Dry Spinner Spreader Operator Manual OMKK52695

$30

  • Type Of Manual: Operator Manual
  • Manual ID: OMKK52695
  • Format: PDF
  • Size: 6.2MB
  • Number of Pages: 128

Description

  • Model List:

    • DN495 Dry Spinner Spreader
  • 1. Introduction
  • 1.1. Foreword
  • 1.2. Predelivery
  • 1.3. Delivery
  • 1.4. AfterSale
  • 1.5. Owner Register
  • 1.6. Component Identification
  • 1.7. Recognize Safety Information
  • 1.8. Understand Signal Words
  • 1.9. Follow Safety Instructions
  • 1.10. Prepare for Emergencies
  • 1.11. Wear Protective Clothing
  • 1.12. Protect Against Noise
  • 1.13. Practice Safe Maintenance
  • 1.14. Park Machine Safely
  • 1.15. Remove Paint Before Welding or Heating
  • 1.16. Avoid Heating Near Pressurized Fluid Lines
  • 1.17. Avoid HighPressure Fluids
  • 1.18. Decommissioning Proper Recycling and Disposal of Fluids and Components
  • 1.19. Handle Chemical Products Safely
  • 1.20. Service Spreader Equipment Safely
  • 1.21. Use Proper Tools
  • 1.22. Work In Ventilated Area
  • 1.23. Handling Batteries Safely
  • 1.24. Service Drive Belts Safely
  • 1.25. Using Compressed Air For Cleaning
  • 1.26. Maintain a Safety Area Around the Machine
  • 1.27. Working Area
  • 1.28. Avoid Backover Accidents
  • 1.29. Before Operating
  • 1.30. Operate Safely
  • 1.31. Avoid Injury from Thrown Objects
  • 1.32. Use Safety Lights and Devices
  • 1.33. Keep Riders Off Machine
  • 1.34. Passenger Seat
  • 1.35. Use Steps and Handholds Correctly
  • 1.36. Use Seat Belt Properly
  • 1.37. Use Caution On Hillsides
  • 1.38. Transport and Operate Safely
  • 1.39. Prevent Machine Runaway
  • 1.40. Handle Fuel SafelyAvoid Fires
  • 1.41. Handle Agricultural Chemicals Safely
  • 1.42. Spreading Dusty Materials
  • 1.43. Avoid Exposure To Chemicals
  • 1.44. Clean Vehicle of Hazardous Chemicals, Including Pesticides
  • 1.45. NonPermissible Use
  • 1.46. Emergency Exit
  • 2. Safety Signs Location
  • 2.1. Replace Safety Signs
  • 2.2. Conveyor Cover Decal
  • 2.3. Spreader Front Decal
  • 2.4. LeftHand Rear Side Decals
  • 2.5. LeftHand Front Decal
  • 2.6. LeftHand Rear Decals
  • 2.7. Roll Tarp Decals (If Equipped)
  • 2.8. LeftHand Front Corner Decals
  • 2.9. RightHand Rear Decals
  • 2.10. Fender Decal
  • 2.11. RightHand Rear Corner DecalsSingle Bin
  • 2.12. RightHand Rear Corner DecalsSecond Product Bin
  • 2.13. RightHand Rear Side Decals
  • 2.14. RightHand Front Corner Decals
  • 2.15. Rear DecalsMultiBin
  • 2.16. Top Side DecalMultiBin
  • 3. Installation Instructions
  • 3.1. Hose Installation Guide
  • 3.2. Install Beacon Light KitIf Equipped
  • 3.3. Install Inverted V
  • 3.4. Install Second Product BinSpreaders with Belt Over Chain Conveyors
  • 3.5. Install Second Product Bin Hillside Divider
  • 3.6. Install Dual Conveyor Cover
  • 3.7. Install Micronutrient Bin Hillside Divider
  • 3.8. Install Micronutrient Bin Cover
  • 3.9. Install StarFire Receiver Bracket (EU Exports Only)
  • 3.10. Install Speed Limit Decal
  • 3.11. Remove Second Product Bin and Install Endgate
  • 4. Safety Features
  • 4.1. Safety Features
  • 5. Dry Application System Application
  • 5.1. Access Dry Application System
  • 5.2. Dry Application Main Page
  • 5.3. Edit Rate Presets
  • 5.4. Bin Details
  • 5.5. Bin Counter Reset
  • 5.6. Prime Controls
  • 5.7. Bin Chaining
  • 5.8. Bin Covers
  • 5.9. Bin Purge
  • 5.10. Chain Oiler
  • 5.11. Bin and Product Alarms
  • 5.12. Target Rate Alarm
  • 5.13. Product Density Alarm
  • 5.14. Select Spinner Preset
  • 5.15. Edit Spinner Preset
  • 5.16. Advanced Settings
  • 6. Calibrations
  • 6.1. Spinner Calibration
  • 6.2. Spinner Calibration Procedure
  • 6.2.1. Procedure Overview
  • 6.3. Conveyor Feed Rate Calibration
  • 6.3.1. Details Displayed on Page
  • 6.4. Conveyor Feed Rate Calibration Procedure
  • 6.5. Spreader Check
  • 6.6. Spreader Check Procedure
  • 6.6.1. Procedure Requirements
  • 6.7. Icons Displayed during Spreader Check Procedure
  • 6.8. Rate Control Selection
  • 6.8.1. Rate Control Selection
  • 7. PreStarting Checks
  • 7.1. Informational Decals
  • 7.2. Verify Spinner Orientation
  • 7.3. Align Spinner Frame
  • 7.4. Verify Material Divider Position
  • 7.5. Install Material DeflectorOptional
  • 7.6. Verify Spinner Fin Installation
  • 7.7. Verify Spinner Speed Sensor Gap
  • 7.8. Verify Hillside Divider Location
  • 7.9. Verify Correct Chain TensionBelt Over Chain Conveyor Only
  • 7.10. Verify Second Product Bin Hillside Divider Location
  • 7.11. Spinner Initial Adjustment
  • 8. Operate System
  • 8.1. Initial StartUp
  • 8.2. Field Test
  • 8.3. Spreader System Check
  • 8.4. Setup Display
  • 8.5. General Operation Process
  • 9. Size Grading and Hardness Test
  • 9.1. Introduction
  • 9.2. Crush Strength
  • 9.3. Hardness Test
  • 9.4. Size Grade Number
  • 9.5. Size Grade Number Scale
  • 10. Spread Pattern
  • 10.1. Spread Pattern Adjustment
  • 10.2. Spinners
  • 10.3. Spreader Preparation
  • 10.4. Determine Material Bulk Density
  • 10.5. Determine Material CFR
  • 10.6. Calculate Feedgate Opening
  • 10.7. Spread Pattern Test Procedure
  • 10.8. Troubleshooting
  • 11. Lubrication and Maintenance
  • 11.1. Clean Vehicle of Hazardous Chemicals, Including Pesticides
  • 11.2. Prevent Hydraulic System Contamination
  • 11.3. Dispose of Waste Properly
  • 11.4. Service Intervals
  • 11.5. Conveyor CleanoutAs Required
  • 11.6. Belt Over Chain Conveyor Maintenance and AdjustmentAs Required
  • 11.7. Install Replacement Spreader FinsAs Required
  • 11.8. Clean Bin SensorAs Required
  • 11.9. Remove Meter RollersAs Required
  • 11.10. Inspect TarpBiweekly (If Equipped)
  • 11.11. Inspect Tarp Assembly HardwareBiweekly (If Equipped)
  • 11.12. Check Tarp Assembly Cable TensionBiweekly (If Equipped)
  • 11.13. Lubricate Belt Over Chain ConveyorDaily
  • 11.14. Lubricate Idler Shaft Bearings and Adjustment ScrewsWeekly
  • 11.15. Lubricate Drive Shaft BearingsWeekly
  • 11.16. Lubricate Spinner JackWeekly
  • 11.17. Lubricate Second Product Bin Drive and Idler Shaft BearingsWeekly
  • 11.18. Lubricate Feedgate Jack Tube (If Equipped)Weekly
  • 11.19. Check Gear Case OilMonthly
  • 11.20. Lubricate Meter Roller Drive Chains
  • 11.21. Change Gear Case OilAnnually
  • 11.22. Lubricate Feedgate Jack Gears (If Equipped)Annually
  • 11.23. Lubricate Second Product Bin Idler Adjustment ScrewsAnnually
  • 12. Lubricant Specifications
  • 12.1. Transmission and Hydraulic Oil
  • 12.2. Gear Case Oil
  • 12.3. Multipurpose Extreme Pressure (EP) Grease
  • 12.4. Chain Oiler Mixture
  • 13. Troubleshooting
  • 13.1. Troubleshooting
  • 13.2. Schematics
  • 14. Storage
  • 14.1. Avoid Exposure To Chemicals
  • 14.2. Clean Vehicle of Hazardous Chemicals, Including Pesticides
  • 14.3. Prepare Machine for Storage
  • 14.4. Remove Machine from Storage
  • 15. Specifications
  • 15.1. Specifications
  • 15.2. Dimensions
  • 15.3. Unified Inch Bolt and Screw Torque Values
  • 15.4. Metric Bolt and Screw Torque Values
  • 15.5. Face Seal Fittings Assembly and InstallationAll Pressure Applications
  • 15.5.1. Face Seal ORing to Stud End Installation
  • 15.5.2. Face Seal Adjustable Stud End ORing Installation
  • 15.5.3. Face Seal Straight Stud End ORing Installation
  • 15.5.4. Fitting Installation
  • 15.5.5. Assembly Torque
  • 15.6. Metric Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
  • 15.7. Metric Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
  • 15.8. SAE Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
  • 15.9. SAE Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
  • 15.10. Four Bolt Flange Fittings Assembly and InstallationAll Pressure Applications
  • 15.11. SAE Four Bolt Flange Cap Screw Torque ValuesStandard Pressure Applications
  • 15.12. SAE Four Bolt Flange Cap Screw Torque ValuesHigh Pressure Applications
  • 15.13. External Hexagon Port Plug Torque Chart
  • 15.14. Identification Numbers
  • 15.15. Interpret the Serial Number of Your Machine 17 digits PIN
  • 15.16. Year of Production Table (Digit 5)
  • 15.17. Keep Proof of Ownership
  • 15.18. Keep Machines Secure
  • 16. John Deere Service Keeps You On The Job
  • 16.1. John Deere Parts
  • 16.2. The Right Tools
  • 16.3. WellTrained Technicians
  • 16.4. Prompt Service
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