John Deere 90 Series Corn Heads – (705101-) Technical Manual TM2167 20AUG07 PDF

Details:
Introduction
Foreword
John Deere Dealers
Contents
General
Safety
Recognize Safety Information
Understand Signal Words
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Use Proper Lifting Equipment
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Protect Against Noise
Work in Clean Area
Use Proper Tools
Dispose of Waste Properly
Remove Paint Before Welding or Heating
Handle Chemical Products Safely
Replace Safety Signs
Live With Safety
Identification
Serial Numbers
Specifications
90 Series Corn Heads
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Face Seal O-Ring to Stud End Installation
Face Seal Adjustable Stud End O-Ring Installation
Face Seal Straight Stud End O-Ring Installation
Fitting Installation
Assembly Torque
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Metric Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Electrical
Bulbs
Replace Warning Light Bulb
Replace Stubble Light Bulb
Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Connector Identification
Electrical Connector Handling
Repair Procedure R-A
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-B
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-K
Remove Contact from Connector Body
Install New Contact
Harness Routing
Component Location Drawing
Sensors
Deck Plate Position Sensor Harness
Remove and Install Corn Head Deck Plate Position Sensor
Deck Plate Remote Indicator Sensor and Linkage
Disassemble and Assemble Active Header Control Sensor
Drives
Row Unit Gear Case Repair
Essential or Recommended Tools
Other Material
Specifications
Remove Row Unit Gear Case
Disassemble Row Unit Gear Case
Inspection
Replace Bearings and Bushings
Replace Gatherer Drive Shaft Bushing and Seal
Replace Countershaft Bushings
Replace Input Shaft (In Gear Case and Input Shaft Cap) Needle Bearings and Seals
Replace Gatherer Cap Bushings
Replace Idler Gear Needle Bearings
Assemble Row Unit Gear Case
Servicing Barrel Assembly and Stalk Roll Shafts
Disassembly
Inspection and Repair
Assemble Barrel and Gear Case Assembly
Install Row Unit Gear Case
Slip Clutch Repair
Specifications
Row Unit Slip Clutch
Disassemble Row Unit Slip Clutch
Assemble Row Unit Slip Clutch
Row Unit and Auger Drives
Row Unit and Cross Auger Drives (493 and 494)
Row Unit and Cross Auger Drives (594, 693, 693SH, 694, 893 and 894)
Row Unit and Cross Auger Drives (1092, 1290, 1291)
Row Unit and Cross Auger Drives (1293)
Backshaft 606, 608 and 612 StalkMaster™ — Exploded View
Backshaft 1293 — Exploded View
STALKMASTER Chopping Head (Optional)
Essential or Recommended Tools
Other Material
Specifications
STALKMASTER Chopper Gear Case — Exploded View
Remove and Install STALKMASTER Chopping Knife
Remove and Install STALKMASTER Chopping Gear Case
Disassemble and Assemble STALKMASTER Chopping Gear Case
Row Units
Row Units
Essential or Recommended Tools
Specifications
Remove Row Unit Frame, Gatherer Chains, Trash Knives and Deck Plates
Install Row Unit Frame, Gatherer Chains, Trash Knives and Deck Plates
Adjust Deck Plates and Gatherer Chain Guides
Adjust Trash Knives
Stalk Rolls and Barrel (Without Knives)
Remove and Install Stalk Rolls (Without Knives)
Stalk Rolls and Barrel (With Knives)
Remove and Install Stalk Rolls (With Knives)
Remove Adjustable Deck Plates
Install Adjustable Deck Plates
Disassemble Adjustable Deck Plate Remote Indicator
Adjustable Deck Plate Cylinder Mounting (1290 and 1291)
Adjustable Deck Plate Cylinder Mounting (All Except 1290 and 1291)
Remove Tie Bar
Install Tie Bar
Remove Pivot Arms
Install Pivot Arms
Hydraulic System
Hydraulic System
Hydraulic System Location Drawing
Remove Deck Plate Cylinder
Install Deck Plate Cylinder
Multi-Coupler
Specifications
Remove and Install Multi-Coupler Hydraulic Connectors
Disassemble and Assemble Multi-Coupler Cartridge
Augers
Augers
Specifications
Remove and Install Auger (Single Auger)
Remove and Install Auger (Double Auger)