Case 430, 440 Skid Steer Service Manual 6-78960 PDF

Description

• Model List:
  • 430 Skid Steer
  • 440 Skid Steer

• 1.1. FLUIDS AND LUBRICANTS
• 1.1.1. CAPACITIES AND LUBRICANTS 3
• 1.1.2. ENVIRONMENT 3
• 1.1.3. Fuel Storage
• 1.1.4. NOTES
• 2.1. STANDARD TORQUE SPECIFICATIONS
• 2.1.1. TABLE OF CONTENTS
• 2.2. TORQUE SPECIFICATIONS DECIMAL HARDWARE
• 2.2.1. Grade 5 Bolts, Nuts, and Studs
• 2.2.2. Grade 8 Bolts, Nuts, and Studs
• 2.3. TORQUE SPECIFICATIONS METRIC HARDWARE
• 2.3.1. Grade 8.8 Bolts, Nuts, and Studs
• 2.3.2. Grade 10.9 Bolts, Nuts, and Studs
• 2.3.3. Grade 12.9 Bolts, Nuts, and Studs
• 2.4. TORQUE SPECIFICATIONS STEEL HYDRAULIC FITTINGS
• 2.4.1. Degree Flare Fitting
• 2.4.2. Straight Threads with Oring
• 2.4.3. Split Flange Mounting Bolts
• 2.4.4. ORing Face Seal End
• 2.4.5. ORing Boss End Fitting or Lock Nut
• 2.4.6. Pipe fittings
• 3.1. METRIC CONVERSION CHART
• 3.1.1. TABLE OF CONTENTS
• 3.2. CONVERSION FACTORS
• 3.3. Metric to U.S.
• 3.4. to Metric
• 4.1. ENGINE AND RADIATOR REMOVAL AND INSTALLATION
• 4.1.1. NOTES
• 5.1. ELECTRICAL SYSTEM SPECIFICATIONS, TROUBLESHOOTING, AND SCHEMATICS
• 5.1.1. TABLE OF CONTENTS
• 5.1.2. GENERAL INFORMATION 7
• 5.1.3. SWITCH PANEL 98
• 5.1.4. NOTES
• 5.1.5. Ignition Switch
• 5.1.6. Main Power Relay
• 5.1.7. Options Fuse Block
• 5.1.8. Fuel Hold In Solenoid
• 5.1.9. Instrument Cluster
• 5.1.10. Work/Road Light Switch
• 5.1.11. Horn
• 5.1.12. Backup Alarm Switch (Left)
• 5.1.13. Backup Alarm
• 5.1.14. Cab Door Switch
• 5.1.15. High Flow Switch
• 5.1.16. Ride Control Solenoid
• 5.1.17. Rotating Beacon Switch
• 5.1.18. Electrical Accessory Outlet (Optional)
• 5.1.19. Hydraulic Coupler Switch
• 5.1.20. Dome Lamp with Switch
• 5.1.21. Starting Interlock Relay
• 5.1.22. Turn Signal Switch
• 5.1.23. Front Electric Control Switch No. 2
• 5.2. TROUBLESHOOTING ELECTRONIC INSTRUMENT CLUSTER (EIC)
• 5.2.1. NOTES
• 6.1. HYDROSTATIC SYSTEM TROUBLESHOOTING
• 6.1.1. SPECIAL TOOLS 4
• 6.1.2. CHECKS TO DO BEFORE TROUBLESHOOTING. 5
• 6.1.3. Machine Does Not Have Enough Power
• 6.1.4. Check 2 Checking Circuit Relief Valve Pressure
• 6.1.5. NOTES
• 7.1. REMOVAL AND INSTALLATION OF HYDROSTATIC COMPONENTS
• 7.1.1. TORQUE SPECIFICATIONS 3
• 7.1.2. Installation
• 7.1.3. NOTES
• 8.1. DRIVE COUPLING
• 8.1.1. TABLE OF CONTENTS
• 8.1.2. TORQUE SPECIFICATIONS 3
• 8.1.3. Disassembly
• 8.1.4. Assembly
• 9.1. SINGLE SPEED DRIVE MOTOR
• 9.1.1. TABLE OF CONTENTS
• 9.1.2. SINGLE SPEED DRIVE MOTOR 3
• 9.2. SPEED DRIVE MOTOR
• 9.2.1. TABLE OF CONTENTS
• 9.2.2. Inspection
• 9.2.3. NOTES
• 10.1. SPROCKETS, CHAINS, AND AXLE ASSEMBLIES
• 10.1.1. TORQUE SPECIFICATIONS 3
• 10.1.2. Installation
• 10.1.3. Axle Disassembly
• 10.1.4. Inspection
• 10.2. WHEELS AND TIRES
• 10.2.1. TABLE OF CONTENTS
• 10.2.2. WHEELS AND TIRES 3
• 10.2.3. Wheel Nut Torque
• 10.2.4. NOTES
• 11.1. REMOVAL AND INSTALLATION OF PARK BRAKE COMPONENTS
• 11.1.1. SPECIFICATIONS 3
• 11.1.2. NOTES
• 12.1. SPECIFICATIONS 3
• 12.2. TESTING CIRCUIT RELIEF VALVES WITH A HAND PUMP 5
• 12.3. MEASURE CHECK SHEET 11
• 13.1. REMOVAL AND INSTALLATION OF HYDRAULIC COMPONENTS
• 13.1.1. NOTES
• 14.1. GEAR PUMP (EQUIPMENT) AND (HIGH FLOW)
• 14.1.1. GEAR (EQUIPMENT) PUMP 3
• 15.1. CYLINDERS
• 15.1.1. SPECIFICATIONS 3
• 15.1.2. SPECIAL TOOLS 3
• 15.1.3. GENERAL 3
• 16.1. PEDALS AND LEVERS
• 16.1.1. TABLE OF CONTENTS
• 16.1.2. SPECIFICATIONS 3
• 16.1.3. AUXILIARY HYDRAULIC PEDAL 13
• 16.1.4. Hand Throttle Adjustment (With Foot Throttle Option)
• 16.1.5. Controls Pump Shim Dimensions
• 16.1.6. NOTES
• 17.1. LOADER
• 17.1.1. REMOVAL OF THE LOADER FRAME 4
• 17.1.2. INSTALLATION OF THE LOADER FRAME 8
• 18.1. ATTACHMENT COUPLER
• 19.1. ROPS CANOPY, SEAT, SEAT BELTS AND OPERATORS COMPARTMENT
• 19.1.1. POSSIBLE DAMAGE TO THE ROPS CANOPY 3
• 19.1.2. MAINTENANCE AND INSPECTION OF THE ROPS CANOPY 3
• 19.1.3. INSTALLATION OF THE ROPS CANOPY 4
• 19.1.4. INSTALLATION OF THE REAR WINDOW 7
• 19.1.5. REMOVAL OF THE SIDE WINDOWS 8
• 19.1.6. INSTALLATION OF THE SIDE WINDOWS 8
• 19.1.7. INSTALLATION OF TOP WINDOW 10
• 19.1.8. INSTALLATION OF THE DOOR FRAME WINDOW 12
• 19.1.9. REMOVAL OF THE FRONT DOOR 12
• 19.1.10. INSTALLATION OF THE FRONT DOOR 12
• 19.1.11. INSTALLATION OF THE SEAT BELTS 16
• 19.1.12. INSTALLATION OF THE NONSUSPENSION SEAT 16
• 19.1.13. INSTALLATION OF THE SEAT BELTS 18
• 19.1.14. INSTALLATION OF THE SUSPENSION SEAT 18
• 19.1.15. BS05B105
• 19.1.16. bs05b106
• 20.1. AIR CONDITIONING TROUBLESHOOTING FOR SYSTEMS WITH R134A REFRIGERANT
• 20.1.1. SAFETY PROCEDURES 3
• 20.1.2. BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK 8
• 20.1.3. SAFETY PROCEDURES
• 20.1.4. BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK
• 20.1.5. Sensing Line Check
• 21.1. AIR CONDITIONER SYSTEM GAUGES AND TESTING FOR SYSTEMS WITH R134A REFRIGERANT
• 21.1.1. SAFETY PROCEDURES 3
• 21.1.2. SPECIAL TOOLS 3
• 21.1.3. SAFETY PROCEDURES
• 21.1.4. SPECIAL TOOLS
• 22.1. AIR CONDITIONER SYSTEM SERVICE FOR SYSTEMS WITH R134A REFRIGERANT Refrigerant Recovery, Compressor Removal, and System Evacuation and Recharging
• 22.1.1. SPECIFICATIONS 2
• 22.1.2. SPECIAL TOOLS 3
• 22.1.3. PRESSURE TEMPERATURE CHART 13
• 22.1.4. SPECIFICATIONS
• 22.1.5. NOTES
• 23.1. AIR CONDITIONER COMPONENT SERVICE FOR SYSTEMS WITH R134A REFRIGERANT
• 23.1.1. SAFETY PROCEDURES 3
• 23.1.2. SAFETY PROCEDURES