Case Bergmann Dumper 4010 Operating Instruction 50-020-1011-900 PDF

Description

• Model List:
  • Bergmann Dumper 4010

• 1. Contents
• 2. Basic data
• 2.1. Manufacturer
• 2.2. Machine data
• 2.3. Scope of the documentation (constituent part of the machine)
• 3. General
• 3.1. Preface
• 3.2. About this documentation
• 3.2.1. Target group
• 3.2.2. Explanations of terms
• 3.2.3. Usage/storage
• 3.2.4. Text formats
• 3.3. Signs on the machine
• 3.3.1. Type plate
• 3.3.2. Chassis number
• 3.3.3. Position of the signs
• 3.4. CE declaration of conformity
• 3.5. Declaration on noise emissions
• 3.6. Information about vibrations
• 3.7. Warranty and liability
• 3.7.1. Warranty
• 3.7.2. Copyright
• 3.8. Spare parts/spare part orders
• 3.9. Disposal
• 3.10. Regional regulations
• 4. Safety
• 4.1. Safety concept in the documentation
• 4.2. Required personnel qualification
• 4.3. Designated use
• 4.3.1. Application limits
• 4.4. Use not in accordance with the designated use
• 4.5. Applied standards
• 4.6. Possible residual hazards
• 4.6.1. Overview of residual hazards
• 4.6.2. Countermeasures
• 4.6.3. Organizational measures by the owner/user
• 4.7. Safety instructions in the documentation
• 4.7.1. Structure of safety instructions
• 4.7.2. Hazard classes
• 4.7.3. Note
• 4.8. Pictograms used
• 4.8.1. Warning symbol
• 4.8.2. Prohibition symbol
• 4.8.3. Mandatory symbol
• 4.9. Safety devices
• 4.10. Safety and information signs
• 4.10.1. Position of the safety signs
• 4.11. General safety regulations
• 4.12. Safe working when exposed to noise and vibration
• 4.13. Safe working on mechanical systems
• 4.14. Safe working on hydraulic systems
• 4.15. Safe working on electrical systems
• 4.16. Safe working when driving and tipping
• 4.17. Safe working in the vicinity of electric cables
• 4.18. Machinespecific danger notes
• 4.19. Danger areas on the machine
• 4.19.1. Danger area during operation
• 4.19.1.1. Danger area/space requirement for maintenance and repair work
• 4.19.2. Danger area of the bodies
• 4.20. EMERGENCY STOP devices
• 4.21. Responsibility of the owner/user
• 4.22. Machine status
• 4.23. Selection of personnel
• 4.24. Test by an technical expert
• 4.25. Fire protection
• 4.26. Environmental protection
• 5. Technical data
• 5.1. Machine
• 5.1.1. Diesel engine
• 5.1.2. Electrical system
• 5.1.3. Hydraulic system
• 5.1.4. Track undercarriage
• 5.1.5. Airconditioning system
• 5.2. Optional accessories
• 5.2.1. Central lubrication device
• 6. Structure and function
• 6.1. Technical description of the machine
• 6.2. Technical description of the basic machine (series production equipment)
• 6.2.1. Track undercarriage
• 6.2.2. Drive system
• 6.2.3. Hydraulic system
• 6.2.4. Electrical system
• 6.2.5. Operators cab
• 6.3. Technical description of the bodies
• 6.3.1. Rear tipping trough
• 6.3.2. Round tipping trough
• 6.3.3. Platform
• 6.4. Technical description of the optional equipment
• 6.4.1. Crane (optional)
• 6.4.2. Swiveling operator stand (optional)
• 6.4.3. Cab with dual seating (optional)
• 6.4.4. Additional lighting (option)
• 6.4.5. Hardox reinforced trough (optional)
• 6.4.6. Electrical filling pump (optional)
• 6.4.7. ECO mode (optional)
• 6.4.8. Central lubrication device (option)
• 6.4.9. Reversing camera (option)
• 6.4.10. Reverse warning device (option)
• 6.4.11. Rear window roller blind (option)
• 6.4.12. Radio (option)
• 6.4.13. Electrical filling pump
• 7. Transport, packing, storage
• 7.1. Safe working when packing, transporting and unpacking at the place of use
• 7.1.1. Transport/setup
• 7.2. Packing
• 7.3. Transport inspection
• 7.4. Storage
• 7.5. Transportation of the subassemblies
• 7.6. Transporting on low loader and by railway
• 7.7. Lifting the machine
• 7.7.1. Hand signals for guidance
• 7.7.2. Transport components
• 8. Installation, initial startup and function test
• 8.1. Safety instructions for installation and initial startup
• 8.2. Assembly
• 8.3. Initial startup and function test of the machine
• 8.3.1. Preparatory activities
• 8.3.2. Carrying out the function test/initial startup
• 8.3.3. Checks after initial startup/function test
• 9. Operation
• 9.1. Safety instructions
• 9.2. Operation of the machine
• 9.2.1. Opening and closing
• 9.2.1.1. Side window
• 9.2.2. Seats, steering wheel, mirrors
• 9.2.2.1. Operators seat
• 9.2.2.2. Adjusting the steering wheel
• 9.2.2.3. Adjusting the mirrors
• 9.2.2.4. Mirror heater
• 9.2.3. Light and windscreen wiper
• 9.2.3.1. Working light
• 9.2.3.2. Interior light
• 9.2.3.3. Windscreen wiper
• 9.2.3.4. Rear window wiper
• 9.2.4. Heating/air conditioning and ventilation
• 9.2.4.1. Heating/air conditioning control
• 9.2.4.2. Round ventilation nozzle
• 9.2.4.3. Rectangular ventilation nozzles
• 9.2.5. Instrument panel and display
• 9.2.5.1. Instrument panel left
• 9.2.5.2. Instrument panel right
• 9.2.5.3. Instrument panel top
• 9.2.5.4. Display
• 9.2.6. Driving and control elements
• 9.2.6.1. Switching the battery main switch on/off
• 9.2.6.2. Battery disconnection switch
• 9.2.6.3. Ignition switch
• 9.2.6.4. EMERGENCY STOP switch
• 9.2.6.5. Foot pedals
• 9.2.6.6. Dial switch
• 9.2.6.7. Joystick console
• 9.2.6.8. Horn
• 9.2.7. Storage and useful information
• 9.2.7.1. Roller blind
• 9.2.7.2. Cab door storage compartment
• 9.2.7.3. Cab beverage holder
• 9.2.8. Optional equipment
• 9.2.8.1. Swiveling operator stand
• 9.2.8.2. Rotating beacon
• 9.2.8.3. Reversing camera
• 9.2.8.4. Radio
• 9.3. Checks before starting work
• 9.4. Switching on the machine
• 9.4.1. Warming up the machine
• 9.5. Travel mode
• 9.5.1. Onroad driving
• 9.5.2. Selecting the travel mode and driving
• 9.6. Tipping
• 9.7. Crane operation
• 9.8. Checks during operation
• 9.9. Refueling the machine
• 9.10. Switching off the machine
• 9.11. Recovering the machine
• 10. Daily maintenance work
• 10.1. Safety instructions
• 10.2. Carrying out maintenance work
• 10.2.1. Opening/closing the maintenance doors on the drive unit
• 10.3. Maintenance work to be carried out
• 10.3.1. Visual checks visual inspection
• 10.3.2. Lubricating the machine
• 10.3.2.1. Lubrication points on the basic machine
• 10.3.2.2. Lubrication point overview for the track undercarriage
• 10.3.2.3. Overview of rear tipping trough lubrication points
• 10.3.2.4. Overview of round tipping trough lubrication points
• 10.3.2.5. Overview of crane lubrication points
• 10.3.3. Checking the fill levels
• 11. Malfunctions and troubleshooting
• 11.1. General safety instructions for troubleshooting
• 11.2. Malfunctions
• 11.2.1. General malfunctions
• 11.2.2. Malfunctions of the electrical system
• 11.2.3. Malfunctions of the hydraulic system
• 11.2.4. Display error codes
• 11.2.5. Lowering the trough manually
• 12. Disassembly
• 13. Taking out of operation, putting back into operation and disposal
• 13.1. Taking out of operation
• 13.2. Returning to operation
• 13.3. Disposal
• 14. Spare part stocking and customer service
• 14.1. Spare part and customer service addresses
• 15. Appendix
• 15.1. The most important hand signals for providing guidance
• 15.2. CE declaration of conformity
• 15.3. Tightening torques
• 15.4. Diagrams in original scale