John Deere 120R, 220R Loader Operator Manual OMPXX13663

Description

• Model List:
  • 120R Loader
  • 220R Loader

• 1. Introduction
• 1.1. Foreword
• 2. General Information
• 2.1. Machine Overview
• 2.2. Product View120R Loader
• 2.3. Product View220R Loader
• 2.4. Trademarks
• 2.5. Abbreviations
• 2.6. Regions and Country Versions
• 2.7. To the Dealer
• 2.8. To the DealerAustralia Only
• 2.9. Recognize Safety Information
• 2.10. Understand Signal Words
• 2.11. Follow Safety Instructions
• 2.12. Prepare for Emergencies
• 2.13. Wear Protective Clothing
• 2.14. Park Machine Safely
• 2.15. Protect People and Animals
• 2.16. Operating the Loader Tractor Safely
• 2.17. Use Seat Belt Properly
• 2.18. Use Foldable ROPS and Seat Belt Properly
• 2.19. Use Caution on Slopes, Uneven Terrain, and Rough Ground
• 2.20. Avoid Injury or Death from Falling Loads
• 2.21. Carry Materials Safely
• 2.22. Driving on Public Roads
• 2.23. Operating Loader with Attachments from Other Manufacturers
• 2.24. Operate Bucket/Attachment Safely
• 2.25. Operating NonSelfLevelling Loaders
• 2.26. Avoid Power Lines
• 2.27. Dig Safely
• 2.28. Detach Loader Safely
• 2.29. Use Safety Lights and Devices
• 2.30. Practice Safe Maintenance
• 2.31. Service Loader Safely
• 2.32. Service Machines Safely
• 2.33. Service Accumulator Systems Safely
• 2.34. Avoid Heating Near Pressurized Fluid Lines
• 2.35. Check Hoses for Damage
• 2.36. Avoid HighPressure Fluids
• 2.37. Remove Paint Before Welding or Heating
• 2.38. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 3. Safety Signs
• 3.1. Replace Safety Signs
• 3.2. Avoid HighPressure Spray on Safety Signs
• 3.3. Mast, RightHand Side and Boom120R Loader
• 3.4. Mast, LeftHand Side120R Loader
• 3.5. Bucket120R Loader
• 3.6. Ballast Box120R Loader
• 3.7. Service Locks120R Loader
• 3.8. Multicoupler120R Loader
• 3.9. Mast, Rear220R Loader
• 3.10. Mast, RightHand Side and Boom220R Loader
• 3.11. Bucket220R Loader
• 3.12. Ballast Box220R Loader
• 3.13. Service Locks220R Loader
• 3.14. Multicoupler220R Loader
• 4. Preliminary Checks
• 4.1. Check and Inspect Equipment
• 5. Application Charts
• 5.1. Rated Operating LoadAustralia Only
• 5.2. Approved Tractors120R Loader
• 5.3. Approved Tractors220R Loader
• 5.4. Tractor Front Tires, Load Index, Turn Angle, and Tread Setting
• 6. Prepare Tractor
• 6.1. Prepare the Tractor
• 6.2. Rear Ballast
• 6.3. Remove Front Weights120R Loader
• 6.4. Remove Front Weights220R Loader
• 6.5. Set Front Tread Width
• 6.6. Select Rear Tread Width
• 6.7. Inflate Front Tires
• 6.8. Check Front Wheel Hardware
• 6.9. Install Hitch Pin Bushings on Ballast Box for Category 1 Quick Coupler Hitch
• 6.10. Attach Ballast Box to Tractor with 3Point Hitch
• 6.11. Attach Ballast Box to Tractor with QuickHitch
• 6.12. Add Ballast Weight
• 7. Controls
• 7.1. Basic MultiFunction Lever Operation
• 7.2. Lock and Unlock MultiFunction Lever
• 7.3. Relieve Hydraulic Pressure
• 8. Attach and Detach Loader
• 8.1. Prepare to Attach Loader
• 8.2. Attach 120R Loader
• 8.3. Detach 120R Loader
• 8.4. Attach 220R Loader
• 8.5. Detach 220R Loader
• 8.6. Remove Ballast Box
• 9. Attach and Detach Bucket or Attachment
• 9.1. Attachments Available
• 9.2. Attach Bucket or Attachment
• 9.3. Detach Bucket or Attachment
• 10. Transport
• 10.1. Keep Riders Off Machine
• 10.2. Driving on Public Roads
• 10.3. Transport Loads
• 11. Operate Loader
• 11.1. Preoperation Checks
• 11.2. Use Service LocksAustralia Only
• 11.2.1. Install Service Locks
• 11.2.2. Remove and Store Service Locks
• 11.3. Use Ballast Box
• 11.4. Avoid Rollover Accidents
• 11.5. Do Not Handle Round or Large Square Bales
• 11.6. Use Bucket Level IndicatorNon SelfLeveling Loader
• 11.7. Use Bucket Level IndicatorMechanical SelfLeveling Loader
• 11.8. Adjust Bucket Level IndicatorNon SelfLeveling Loader
• 11.9. Adjust Bucket Level IndicatorMechanical SelfLeveling Loader
• 11.10. Loader Operations
• 11.11. Level and Scrape Forward
• 11.12. Level in Reverse
• 11.13. Carry Material
• 11.14. Remove Material from a Pile
• 11.15. Backfill
• 11.16. Park Tractor with Loader Attached
• 12. Lubrication and Maintenance
• 12.1. Lubricate and Maintain Loader Safely
• 12.2. Lubricate and Maintain Loader SafelyAustralia Only
• 12.3. Perform Lubrication and Maintenance
• 12.4. Observe Lubrication Symbols
• 12.5. Multipurpose Extreme Pressure (EP) Grease
• 12.6. Alternative and Synthetic Lubricants
• 12.7. Service Intervals
• 12.8. First 10 Hours
• 12.9. Lubricate Pivot Pins (Every 10 Hours)120R Loader
• 12.9.1. Mechanical SelfLeveling Loader
• 12.9.2. Non SelfLeveling Loader
• 12.10. Lubricate Pivot Pins (Every 10 Hours)220R Loader
• 12.10.1. Mechanical SelfLeveling Loader
• 12.10.2. Non SelfLeveling Loader
• 12.11. Check and Tighten Pivot Pin Hardware (Every 50 Hours)120R Loader
• 12.11.1. Mechanical SelfLeveling Loader
• 12.11.2. Non SelfLeveling Loader
• 12.12. Check and Tighten Pivot Pin Hardware (Every 50 Hours)220R Loader
• 12.12.1. Mechanical SelfLeveling Loader
• 12.12.2. Non SelfLeveling Loader
• 12.13. Tighten Mounting Frame Hardware (Every 50 Hours)120R Loader
• 12.14. Tighten Mounting Frame Hardware (Every 50 Hours)220R Loader
• 13. Troubleshooting
• 13.1. Hydraulic
• 14. Service
• 14.1. Service Loader and Tractor Safely (Loader Attached)
• 14.2. Service Loader and Tractor Safely (Loader Attached)Australia Only
• 14.3. Work in Clean Area
• 14.4. Avoid HighPressure Fluids
• 14.5. ORing Installation
• 14.6. Tighten Hydraulic Fittings and Hoses
• 14.7. Access Front of Tractor
• 14.8. Access Front of Tractor20 Series Tractors
• 14.9. Identify Hose Connections (Multicoupler)120R Loader
• 14.10. Identify Hose Connections (Quick Couplers)120R Loader
• 14.11. Identify Hose Connections (Multicoupler)220R Loader
• 14.12. Identify Hose Connections (Quick Couplers)220R Loader
• 14.13. Replace Orifice120R Loader
• 14.14. Replace Orifice220R Loader
• 14.15. Metric Bolt and Screw Torque Values
• 14.16. Unified Inch Bolt and Screw Torque Values
• 15. Storage
• 15.1. Prepare Loader for Storage
• 15.2. Store Loader and Attachments
• 16. Specifications
• 16.1. Specification Parameters
• 16.2. Non SelfLeveling Loader Specifications on 1025R and 1026R Tractors1250 mm Bucket
• 16.3. Mechanical SelfLeveling Loader Specifications on 1025R and 1026R Tractors1350 mm Bucket
• 16.4. Non SelfLeveling Loader Specifications on 1025R and 1026R Tractors1350 mm Bucket
• 16.5. Non SelfLeveling Loader Specifications on 2025R and 2026R Tractors1250 mm Bucket
• 16.6. Mechanical SelfLeveling Loader Specifications on 2025R and 2026R Tractors1350 mm Bucket
• 16.7. Non SelfLeveling Loader Specifications on 2025R and 2026R Tractors1350 mm Bucket
• 16.8. Mechanical SelfLeveling Loader Specifications on 2036R (EU), 2038R, and 2032R (MY17 and After) Tractors
• 16.9. Non SelfLeveling Loader Specifications on 2036R (EU), 2038R, and 2032R (MY17 and After) Tractors
• 16.10. Non SelfLeveling Loader Specifications on 2520, 2720, and 2032R (MY16 and Earlier) Tractors
• 16.11. Non SelfLeveling Loader Specifications on 2320 and 2025R (MY16 and Earlier) Tractors
• 17. Serial Number
• 17.1. Record Product Identification Number
• 17.2. Record Tractor InformationAustralia Only
• 17.3. Keep Proof of Ownership
• 17.4. Keep Machines Secure
• 18. CE Approval Specifications
• 18.1. Install TextFree Safety Decals
• 18.2. EC Declaration of Conformity120R Loader
• 18.3. EC Declaration of Conformity220R Loader
• 18.4. CE Label
• 19. John Deere Service Keeps You On The Job
• 19.1. John Deere Parts
• 19.2. The Right Tools
• 19.3. WellTrained Technicians
• 19.4. Prompt Service