John Deere 2.4L LPG Engine Operator Manual OMRG37502

Description

• Model List:
  • 2.4L LPG Engine

• 1. Contents
• 1.1. Record Keeping
• 1.1.1. Engine Serial Number Plate
• 1.1.2. Record Engine Serial Number
• 1.1.3. Engine Option Codes
• 1.1.4. Avoid Harmful Asbestos Dust
• 1.1.5. Avoid Heating Near Pressurized Fluid Lines
• 1.1.6. Avoid HighPressure Fluids
• 1.1.7. California Proposition 65 Warning
• 1.1.8. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.1.9. Do Not Open HighPressure Fuel System
• 1.1.10. Exhaust Filter Cleaning
• 1.1.11. Follow Safety Instructions
• 1.1.12. Handle Fuel SafelyAvoid Fires
• 1.1.13. Handle Propane Gas Safely
• 1.1.14. Handle Starting Fluid Safely
• 1.1.15. Handling Batteries Safely
• 1.1.16. Illuminate Work Area Safely
• 1.1.17. Install All Guards
• 1.1.18. Live With Safety
• 1.1.19. Prepare for Emergencies
• 1.1.20. Prevent Machine Runaway
• 1.1.21. Recognize Safety Information
• 1.1.22. Remove Paint Before Welding or Heating
• 1.1.23. Replace Safety Signs
• 1.1.24. Park Machine Safely
• 1.1.25. Practice Safe Maintenance
• 1.1.26. Prevent Acid Burns
• 1.1.27. Prevent Battery Explosions
• 1.1.28. Protect Against High Pressure Spray
• 1.1.29. Protect Against Noise
• 1.1.30. Service and Operate Chemical Sprayers Safely
• 1.1.31. Service Cooling System Safely
• 1.1.32. Service Machines Safely
• 1.1.33. Stay Clear of Rotating Drivelines
• 1.1.34. Support Machine Properly
• 1.1.35. Understand Signal Words
• 1.1.36. Use Proper Lifting Equipment
• 1.1.37. Use Proper Tools
• 1.1.38. Use Steps and Handholds Correctly
• 1.1.39. Wear Protective Clothing
• 1.1.40. Work in Clean Area
• 1.1.41. Work In Ventilated Area
• 1.2. Fuels, Lubricants, and Coolant
• 1.2.1. Engine BreakIn Oil
• 1.2.2. Liquefied Petroleum Gas Fuel
• 1.2.3. Handling and Storing LPG Fuel
• 1.2.4. Liquefied Petroleum Gas Engine Oil
• 1.2.5. Mixing of Lubricants
• 1.2.6. Oilscan and CoolScan
• 1.2.7. Lubricant Storage
• 1.2.8. Multipurpose Extreme Pressure (EP) Grease
• 1.2.9. Liquefied Petroleum Gas Engine Coolant
• 1.2.10. Drain Intervals for Engine Coolant
• 1.2.11. Supplemental Coolant Additives
• 1.2.12. Testing Engine Coolant
• 1.2.13. Operating in Warm Temperature Climates
• 1.2.14. Disposing of Coolant
• 1.3. Engine Operating Guidelines
• 1.3.1. Instrument Panel
• 1.3.2. Normal Engine Operation
• 1.3.3. BreakIn Service
• 1.3.4. Starting The Engine
• 1.3.5. Warming Engine
• 1.3.6. Avoid Excessive Engine Idling
• 1.3.7. Stopping the Engine
• 1.3.8. Using a Booster Battery or Charger
• 1.4. Lubrication and Maintenance
• 1.4.1. Required EmissionRelated Information
• 1.4.2. Observe Service Intervals
• 1.4.3. Use Correct Fuels, Lubricants, and Coolant
• 1.4.4. Lubrication and Maintenance Service Interval ChartStandard Industrial Engines
• 1.5. Lubrication Maintenance/Daily
• 1.5.1. Daily Prestarting Checks
• 1.6. Lubrication Maintenance/500 Hour/12 Month
• 1.6.1. Changing Engine Oil and Replacing Filter
• 1.6.2. Cleaning Crankcase Vent Hose
• 1.6.3. Checking Air Intake System
• 1.6.4. Check Engine Speeds
• 1.6.5. Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
• 1.6.6. Checking Engine Electrical Ground Connections
• 1.6.7. Servicing Fire Extinguisher
• 1.6.8. Checking Engine Mounts
• 1.6.9. Servicing Battery
• 1.6.10. Checking Cooling System
• 1.6.11. Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
• 1.6.12. Testing Engine Coolant
• 1.6.13. Pressure Testing Cooling System
• 1.7. Lubrication Maint./2000 Hour/24 Month
• 1.7.1. Replacing Spark Plugs
• 1.7.2. Flushing and Refilling Cooling System
• 1.7.3. Testing Thermostats Opening Temperature
• 1.8. Service as Required
• 1.8.1. Additional Service Information
• 1.8.2. Adding Coolant
• 1.8.3. Replacing Air Cleaner Filter Element
• 1.8.4. Replacing Fan and Alternator Belt
• 1.8.5. Checking Fuses
• 1.9. Troubleshooting
• 1.9.1. General Troubleshooting Information
• 1.9.2. Precautions For Welding
• 1.9.3. Precautions for Electrical System When Steam Cleaning Engine
• 1.9.4. Displaying Of Diagnostic Trouble Codes (DTCs)
• 1.9.5. Listing of Diagnostic Trouble Codes (DTCs)
• 1.9.6. Intermittent Fault Diagnostics (With Electronic Controls)
• 1.9.7. Electrical System Layout
• 1.9.8. Engine Troubleshooting
• 1.10. Storage
• 1.10.1. Engine Storage Guidelines
• 1.10.2. Preparing Engine for Long Term Storage
• 1.10.3. Removing Engine from Long Term Storage
• 1.11. Specifications
• 1.11.1. General Engine Specifications
• 1.11.2. Engine Power Rating and Speed Specifications
• 1.11.3. Unified Inch Bolt and Screw Torque Values
• 1.11.4. Metric Bolt and Screw Torque Values
• 1.12. Lubrication and Maintenance Records
• 1.12.1. Using Lubrication and Maintenance Records
• 1.12.2. Daily (Prestarting) Service
• 1.12.3. Hour/12 Month Service
• 1.12.4. Hour/24 Month Service
• 1.12.5. Service as Required
• 1.13. Warranty
• 1.13.1. John Deere Warranty in OEM Applications
• 1.13.2. John Deere Emissions Control Warranty Statement
• 1.13.3. Emissions Control System Certification Label
• 1.14. John Deere Service Literature Available
• 1.14.1. Technical Information
• 2. Page Number
• 2.1. Section 01
• 2.2. Section 05
• 2.3. Section 10
• 2.4. Section 15
• 2.5. Section 20
• 2.6. Section 25
• 2.7. Section 30
• 2.8. Section 35
• 2.9. Section 40
• 2.10. Section 45
• 2.11. Section 50
• 2.12. Section 55
• 2.13. Section 60
• 2.14. Section 65
• 2.15. Section 70