John Deere 250D 300D Series II Articulated Dump Truck Operation Test Manual TM12402 PDF

$125

  • Language: English
  • Format: PDF
  • Type of Manual: Diagnostic Operation Test Manual
  • Type of Machine: Articulated Dump Truck
  • Model: 250D Series II (PIN: 1DW250DX**E642001-), 300D Series II (PIN: 1DW300DX**E642001-), 1DW250D2__E642001- iT4 S3B
  • Part Number: TM12402
  • Number of Pages: 1453 Pages

Description

Contents
General Information
Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator’s Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating or Traveling on Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Clean Exhaust Filter Safely
Diagnostic Trouble Codes (DTCs)
Transmission Control Unit (TCU) Diagnostic Trouble Codes
005013.03 — Sensor PWR Monitor Voltage High
005013.04 — Sensor PWR Monitor Voltage Low
005017.03 — Retarder Temperature Sensor Voltage High
Retarder Temperature Sensor Voltage High Diagnostic Procedure
005017.04 — Retarder Temperature Sensor Voltage Low
Retarder Temperature Sensor Voltage Low Diagnostic Procedure
005018.03 — TCU Sump Temperature Sensor Voltage High
TCU Sump Temperature Sensor Voltage High Diagnostic Procedure
005018.04 — TCU Sump Temperature Sensor Voltage Low
TCU Sump Temperature Sensor Voltage Low Diagnostic Procedure
005021.03 — Valve A Solenoid Voltage High
Valve A Solenoid Voltage High Diagnostic Procedure
005021.04 — Valve A Solenoid Voltage Low
Valve A Solenoid Voltage Low Diagnostic Procedure
005021.05 — Valve A Solenoid Current Low
Valve A Solenoid Current Low Diagnostic Procedure
005022.03 — Valve B Solenoid Voltage High
Valve B Solenoid Voltage High Diagnostic Procedure
005022.04 — Valve B Solenoid Voltage Low
Valve B Solenoid Voltage Low Diagnostic Procedure
005022.05 — Valve B Solenoid Current Low
Valve B Solenoid Current Low Diagnostic Procedure
005023.03 — Valve C Solenoid Voltage High
Valve C Solenoid Voltage High Diagnostic Procedure
005023.04 — Valve C Solenoid Voltage Low
Valve C Solenoid Voltage Low Diagnostic Procedure
005023.05 — Valve C Solenoid Current Low
Valve C Solenoid Current Low Diagnostic Procedure
005024.03 — Valve D Solenoid Voltage High
Valve D Solenoid Voltage High Diagnostic Procedure
005024.04 — Valve D Solenoid Voltage Low
Valve D Solenoid Voltage Low Diagnostic Procedure
005024.05 — Valve D Solenoid Current Low
Valve D Solenoid Open Circuit Diagnostic Procedure
005025.03 — Valve E Solenoid Voltage High
Valve E Solenoid Short to Power Diagnostic Procedure
005025.04 — Valve E Solenoid Voltage Low
Valve E Solenoid Short to Ground Diagnostic Procedure
005025.05 — Valve E Solenoid Current Low
Valve E Solenoid Open Circuit Diagnostic Procedure
005026.03 — Valve F Solenoid Voltage High
Valve F Solenoid Short to Power Diagnostic Procedure
005026.04 — Valve F Solenoid Voltage Low
Valve F Solenoid Short to Ground Diagnostic Procedure
005026.05 — Valve F Solenoid Current Low
Valve F Solenoid Open Circuit Diagnostic Procedure
005027.03 — Valve G Solenoid Voltage High
Valve G Solenoid Short to Power Diagnostic Procedure
005027.04 — Valve G Solenoid Voltage Low
Valve G Solenoid Short to Ground Diagnostic Procedure
005027.05 — Valve G Solenoid Current Low
Valve G Solenoid Open Circuit Diagnostic Procedure
005028.03 — TC Lockup Solenoid Voltage High
TC lockup Solenoid Short to Power Diagnostic Procedure
005028.04 — TC Lockup Solenoid Voltage Low
TC Lockup Solenoid Short to Ground Diagnostic Procedure
005028.05 — TC Lockup Solenoid Current Low
TC Lockup Solenoid Open Circuit Diagnostic Procedure
005029.03 — Retarder Accumulator Valve Voltage High
Retarder Accumulator Valve Voltage High Diagnostic Procedure
005029.04 — Retarder Accumulator Valve Voltage Low
Retarder Accumulator Valve Short to Ground Diagnostic Procedure
005029.05 — Retarder Accumulator Valve Current Low
Retarder Accumulator Valve Current Low Diagnostic Procedure
005039.03 — Interlock Relay Voltage High
005039.04 — Interlock Relay Voltage Low
005039.05 — Interlock Relay Current Low
005044.02 — Solenoid D1 Output Intermittent
Solenoid D1 Output Intermittent Diagnostic Procedure
005044.03 — Solenoid D1 Output Voltage High
Solenoid D1 Output Voltage High Diagnostic Procedure
005044.04 — Solenoid D1 Output Voltage Low
Solenoid D1 Output Voltage Low Diagnostic Procedure
005044.05 — Solenoid D1 Output Current Low
Solenoid D1 Output Current Low Diagnostic Procedure
005045.02 — Retarder Control Solenoid Output Intermittent
Retarder Control Solenoid Output Intermittent Diagnostic Procedure
005045.03 — Retarder Control Solenoid Voltage High
Retarder Control Solenoid Voltage High Diagnostic Procedure
005045.04 — Retarder Control Solenoid Voltage Low
Retarder Proportional Solenoid Short to Ground Diagnostic Procedure
005045.05 — Retarder Control Solenoid Current Low
Retarder Control Solenoid Current Low Diagnostic Procedure
005046.02 — Transmission Shift Control Signal Malfunction
005049.14 — Hour Counter Incorrect Data
Hour Counter Incorrect Data Diagnostic Procedure
005051.12 — TCU Memory Malfunction
TCU Memory Malfunction Diagnostic Procedure
005052.11 — TCU System Malfunction
TCU System Malfunction Diagnostic Procedure
005053.12 — Multiple CAN Errors Bad Device
Multiple CAN Errors Bad Device Diagnostic Procedure
005054.09 — Bad Update Rate
Bad Update Rate Diagnostic Procedure
005055.02 — TCU CAN Communication Error
TCU CAN Communication Error Diagnostic Procedure
005056.03 — Retarder On Valve Voltage High
Retarder On Valve Voltage High Diagnostic Procedure
005056.04 — Retarder On Valve Voltage Low
Retarder On Valve Voltage Low Diagnostic Procedure
005056.05 — Retarder On Valve Current Low
Retarder On Valve Current Low Diagnostic Procedure
005057.14 — Transmission Input Speed Data Incorrect
Transmission Input Speed Data Incorrect Diagnostic Procedure
005058.02 — Transmission Output Speed Intermittent
Transmission Output Speed Intermittent Diagnostic Procedure
005059.02 — Transmission Input (Turbine) Speed Intermittent
Turbine Speed Sensor Signal Malfunction Diagnostic Procedure
005062.03 — Retarder Resistor Open or Short to Power
Retarder Resistor Open or Short to Power Diagnostic Procedure
005062.04 — Retarder Resistor Short to Ground
Retarder Resistor Short to Ground Diagnostic Procedure
005063.14 — Incorrect Transmission ID
Incorrect Transmission ID Diagnostic Procedure
005064.00 — Transmission Slip Monitor Very High
005065.00 — Retarder Temperature Very High
Retarder Temperature Very High Diagnostic Procedure
005065.14 — Retarder Temperature See Manual
Retarder Temperature See Manual Diagnostic Procedure
005066.00 — Sump Temperature Very High
Sump Temperature Very High Diagnostic Procedure
005066.14 — Sump Temperature See Manual
Sump Temperature See Manual Diagnostic Procedure
005071.14 — Temperature Warning Output 1 See Manual
005067.03 — Unused Output Short to Power
005068.12 — Transmission Control Reset Bad Device
Transmission Control Reset Bad Device Diagnostic Procedure
005076.00 — Upshift Slip Time Data Very High 1-2
Upshift Slip Time Data Very High 1-2 Diagnostic Procedure
005076.00 — Upshift Slip Time Data Very High 2-3
Upshift Slip Time Data Very High 2-3 Diagnostic Procedure
005076.00 — Upshift Slip Time Data Very High 3-4
Upshift Slip Time Data Very High 3-4 Diagnostic Procedure
005076.00 — Upshift Slip Time Data Very High 4-5
Upshift Slip Time Data Very High 4-5 Diagnostic Procedure
005076.00 — Upshift Slip Time Data Very High 5-6
Upshift Slip Time Data Very High 5-6 Diagnostic Procedure
005077.00 — Excessive Engine Torque Very High
Excessive Engine Torque Very High Diagnostic Procedure
005078.00 — Transducer Clutch Slip Very High
Transducer Clutch Slip Very High Diagnostic Procedure
005079.03 — Operating Voltage Above Limits
005079.04 — Operating Voltage Below Limits
005084.02 — TCU Checksum Malfunction
TCU Checksum Malfunction Diagnostic Procedure
005084.19 — TCU Checksum Malfunction
TCU Checksum Malfunction Diagnostic Procedure
005093.00 — Pressure Adaption at Max Very High
Pressure Adaption at Max Very High Diagnostic Procedure
005094.00 — Pressure Adaption at Min Very High
Pressure Adaption at Max Very High Diagnostic Procedure
Engine Control Unit (ECU) Diagnostic Trouble Codes
000091.03 — Throttle Input Sensor Voltage High
Throttle Input Sensor Voltage High Diagnostic Procedure
000091.04 — Throttle Input Sensor Voltage Low
Throttle Input Sensor Voltage Low Diagnostic Procedure
000111.01 — Coolant Level Very Low
Coolant Level Very Low Diagnostic Procedure
000111.07 — Coolant Level Mechanical Fault
Coolant Level Mechanical Fault Diagnostic Procedure
000111.17 — Coolant Level Slightly Low
Coolant Level Slightly Low Diagnostic Procedure
000111.18 — Engine Coolant Level Moderately Low
Engine Coolant Level Moderately Low Diagnostic Procedure
000168.16 — Battery Voltage High
Battery Voltage High Diagnostic Procedure
000168.18 — Battery Voltage Low
Battery Voltage Low Diagnostic Procedure
000190.16 — Engine Overspeed Moderately High
Engine Overspeed Moderately High Diagnostic Procedure
000647.05 — Cooling Fan Driver Current Low
Cooling Fan Driver Current Low Diagnostic Procedure
000647.06 — Cooling Fan Driver Current High
Cooling Fan Driver Current High Diagnostic Procedure
001321.03 — Starter Relay Voltage High
Starter Relay Voltage High Diagnostic Procedure
001321.04 — Starter Relay Voltage Low
Starter Relay Voltage Low Diagnostic Procedure
001321.05 — Starter Relay Current Low
Starter Relay Current Low Diagnostic Procedure
001321.06 — Starter Relay Current High
Starter Relay Current High Diagnostic Procedure
001321.16 — Starter Relay Start Time Moderately High
Starter Relay Start Time Moderately High Diagnostic Procedure
001639.01 — Fan Speed Very Low
001639.16 — Fan Speed Moderately High
0001639.18 — Fan Speed Moderately Low
002033.19 — CCU CAN Communication Error
CCU CAN Communication Error Diagnostic Procedure
002795.10 — VGT Vane Position Data Bad Update Rate
VGT Vane Position Data Bad Update Rate Diagnostic Procedure
002795.31 — VGT Vane Position No Information
VGT Vane Position No Information Diagnostic Procedure
003353.31 — No Alternator Condition Exists
No Alternator Condition Exists Diagnostic Procedure
003587.06 — Ether Start Aid Solenoid Current High
Ether Hold Control Current High Diagnostic Procedure
003719.15 — DPF Soot Load Above Normal Operating Level
DPF Soot Load Above Normal Operating Level Diagnostic Procedure
Chassis Control Unit (CCU) Diagnostic Trouble Codes
000046.01 — Pneumatic Pressure Very Low
Pneumatic Pressure Very Diagnostic Procedure
000046.03 — Pneumatic Pressure Sensor Voltage High
Pneumatic Pressure Sensor Voltage High Diagnostic Procedure
000046.04 — Pneumatic Pressure Sensor Voltage Low
Pneumatic Pressure Sensor Voltage Low Diagnostic Procedure
000096.03 — Fuel Level Sensor Voltage High
Fuel Level Sensor Voltage High Diagnostic Procedure
000096.04 — Fuel Level Sensor Voltage Low
Fuel Level Sensor Voltage Low Diagnostic Procedure
000116.01 — Brake Pressure Very Low
Brake Pressure Very Low Diagnostic Procedure
000190.15 — Engine Speed Slightly High
Engine Speed Slightly High Diagnostic Procedure
000237.31 — Model Unkown
No information Diagnostic Procedure
000241.01 — Tire Pressure Very Low
Tire Pressure Very Low Diagnostic Procedure
000241.16 — Tire Pressure Moderately High
Tire Pressure Moderately High Diagnostic Procedure
000241.18 — Tire Pressure Moderately Low
Tire Pressure Moderately Low Diagnostic Procedure
000242.16 — Tire Temperature Moderately High
Tire Temperature Moderately High Diagnostic Procedure
000444.04 — Invalid App Config
Invalid App Config Diagnostic Procedure
000619.03 — Park Brake Actuator Voltage High
Park Brake Actuator Voltage High Diagnostic Procedure
000619.05 — Park Brake Actuator Current Low
Park Brake Actuator Current Low Diagnostic Procedure
000619.06 — Park Brake Actuator Current High
Park Brake Actuator Current High Diagnostic Procedure
000628.12 — Controller Not Programmed
Controller Not Programmed Diagnostic Procedure
000629.12 — Controller Fault
Controller Fault Diagnostic Procedure
000639.12 — CAN Lost Message
CAN Lost Message Diagnostic Procedure
000639.14 — CAN BUS Off
CAN BUS Off Diagnostic Procedure
000880.03 — Stop Lamp Circuit Voltage High
Stop Lamp Circuit Voltage High Diagnostic Procedure
000880.04 — Stop Lamp Circuit Voltage Low
Stop Lamp Circuit Voltage Low Diagnostic Procedure
000880.05 — Stop Lamp Circuit Current Low
Stop Lamp Circuit Current Low Diagnostic Procedure
000929.12 — Tire Sensor Fault
Tire Sensor Fault Diagnostic Procedure
001045.04 — Brake Light Switch Voltage Low
Brake Light Switch Voltage Low Diagnostic Procedure
001071.03 — Fan Solenoid Voltage High
Fan Solenoid Voltage High Diagnostic Procedure
001071.05 — Fan Solenoid Current Low
Fan Solenoid Current Low Diagnostic Procedure
001071.06 — Fan Solenoid Current High
Fan Solenoid Current High Diagnostic Procedure
001071.16 — Fan Solenoid Current Moderately High
Fan Solenoid Current Moderately High Diagnostic Procedure
001071.17 — Fan Solenoid Voltage Slightly Low
Fan Solenoid Voltage Slightly Low Diagnostic Procedure
001071.18 — Fan Solenoid Voltage Moderately Low
Fan Solenoid Voltage Moderately Low Diagnostic Procedure
001120.03 — Articulation Sensor Voltage High
Articulation Sensor Voltage High Diagnostic Procedure
001120.04 — Articulation Sensor Voltage Low
Articulation Sensor Voltage Low Diagnostic Procedure
001121.04 — EBS Voltage Low
EBS Voltage Low Diagnostic Procedure
001121.12 — EBS Brake Switch Bad Device
EBS Brake Switch Bad Device Diagnostic Procedure
001231.12 — CAN 2 Lost Message
CAN 2 Lost Message Diagnostic Procedure
001231.14 — CAN BUS Off
CAN BUS Off Diagnostic Procedure
001547.04 — Air Conditioning Thermal Switch Voltage Low
Air Conditioning Thermal Switch Voltage Low Diagnostic Procedure
001550.03 — Air Conditioning Clutch Voltage High
Air Conditioning Clutch Voltage High Diagnostic Procedure
001550.05 — Air Conditioning Clutch Current Low
Air Conditioning Clutch Current Low Diagnostic Procedure
001550.06 — Air Conditioning Clutch Current High
Air Conditioning Clutch Current High Diagnostic Procedure
001638.00 — Hydraulic Oil Temperature Very High
Hydraulic Temperature Very High Diagnostic Procedure
001638.03 — Hydraulic Oil Temperature Sensor Voltage High
Hydraulic Oil Temperature Sensor Voltage High Diagnostic Procedure
001638.04 — Hydraulic Oil Temperature Sensor Voltage Low
Hydraulic Oil Temperature Sensor Voltage Low Diagnostic Procedure
001639.00 — Fan Speed High
Fan Speed High Diagnostic Procedure
001639.08 — Fan Speed Sensor Bad Freq Data
Fan Speed Sensor Bad Freq Data Diagnostic Procedure
001697.04 — Tire Sensor Batteries Low
Tire Sensor Batteries Low Diagnostic Procedure
001713.01 — Hydraulic Oil Filter Pressure Very Low
Hydraulic Oil Filter Pressure Very Low Diagnostic Procedure
001713.03 — Hydraulic Oil Filter Voltage High
Hydraulic Oil Filter Voltage High Diagnostic Procedure
001713.16 — Hydraulic Oil Filter Stuck Open
Hydraulic Oil Filter Stuck Open Diagnostic Procedure
002000.09 — ECU CAN Comm Bad Update Rate
ECU Bad Update Rate Diagnostic Procedure
002003.09 — TCU CAN Comm Bad Update Rate
TCU Bad Update Rate Rate Diagnostic Procedure
002023.09 — CMU CAN Comm Bad Update Rate
CMU Bad Update Rate Diagnostic Procedure
002051.09 — TPM CAN Comm Bad Update Rate
TPM Bad Update Rate Diagnostic Procedure
002064.09 — OBW CAN Comm Bad Update Rate
OBW CAN Comm Bad Update Rate Diagnostic Procedure
002140.09 — OC3 CAN Comm Bad Update Rate
OC3 Bad Update Rate Diagnostic Procedure
002141.09 — OC4 CAN Comm Bad Update Rate
OC4 Bad Update Rate Diagnostic Procedure
002251.09 — JDL CAN Comm Bad Update Rate
SAR Bad Update Rate Diagnostic Procedure
002347.04 — Hi Beam Headlight Switch Voltage Low
Hi Beam Headlight Switch Voltage Low Diagnostic Procedure
002348.03 — Hi Beam Headlight Voltage High
Hi Beam Headlight Voltage High Diagnostic Procedure
002348.05 — Hi Beam Headlight Current Low
Hi Beam Headlight Current Low Diagnostic Procedure
002348.06 — Hi Beam Headlight Current High
Hi Beam Headlight Current High Diagnostic Procedure
002350.03 — Lo Beam Headlight Voltage High
Lo Beam Headlight Voltage High Diagnostic Procedure
002350.05 — Lo Beam Headlight Current Low
Lo Beam Headlight Current Low Diagnostic Procedure
002350.06 — Lo Beam Headlight Current High
Lo Beam Headlight Current High Diagnostic Procedure
002355.03 — Work Lights Voltage High
Work Lights Voltage High Diagnostic Procedure
002355.05 — Work Lights Current Low
Work Lights Current Low Diagnostic Procedure
002355.06 — Work Lights Voltage Low
Work Lights Voltage Low Diagnostic Procedure
002368.03 — Left Turn Signal Voltage High
Left Turn Signal Voltage High Diagnostic Procedure
002368.05 — Left Turn Signal Current Low
Left Turn Signal Current Low Diagnostic Procedure
002368.06 — Left Turn Signal Current High
Left Turn Signal Current High Diagnostic Procedure
002370.03 — Right Turn Signal Voltage High
Right Turn Signal Voltage High Diagnostic Procedure
002370.05 — Right Turn Signal Current Low
Right Turn Signal Current Low Diagnostic Procedure
002370.06 — Right Turn Signal Current High
Right Turn Signal Current High Diagnostic Procedure
002386.03 — Rotating Beacon Voltage High
Rotating Beacon Voltage High Diagnostic Procedure
002386.05 — Rotating Beacon Current Low
Rotating Beacon Current Low Diagnostic Procedure
002386.06 — Rotating Beacon Current High
Rotating Beacon Current High Diagnostic Procedure
002392.03 — Backup Light and Alarm Voltage High
Backup Light and Alarm Voltage High Diagnostic Procedure
002392.05 — Backup Light and Alarm Current Low
Backup Light and Alarm Current Low Diagnostic Procedure
002392.06 — Backup Light and Alarm Current High
Backup Light and Alarm Current High Diagnostic Procedure
002584.03 — Low Brake Pressure Switch Voltage High
Low Brake Pressure Switch Voltage High Diagnostic Procedure
002584.04 — Low Brake Pressure Switch Voltage Low
Low Brake Pressure Switch Volage Low Diagnostic Procedure
002598.03 — Articulation Reverse Light Voltage High
Articulation Reverse Light Voltage High Diagnostic Procedure
002598.05 — Articulation Reverse Light Current Low
Articulation Reverse Light Current Low Diagnostic Procedure
002598.06 — Articulation Reverse Light Current High
Articulation Reverse Light Current High Diagnostic Procedure
002641.03 — Horn Voltage High
Horn Voltage High Diagnostic Procedure
002641.05 — Horn Current Low
Horn Current Low Diagnostic Procedure
002641.06 — Horn Current High
Horn Current High Diagnostic Procedure
002642.03 — Mirror Heater Voltage High
Mirror Heater Voltage High Diagnostic Procedure
002642.05 — Mirror Heater Current Low
Mirror Heater Current Low Diagnostic Procedure
002642.06 — Mirror Heater Current High
Mirror Heater Current High Diagnostic Procedure
002827.07 — Neutral Mismatch Mechanical Fault
Neutral Mismatch Mechanical Fault Diagnostic Procedure
002833.31 — Park Brake Not Holding
Park Brake Not Holding Diagnostic Procedure
002876.04 — Turn Signal Switch Voltage Low
Turn Signal Switch Voltage Low Diagnostic Procedure
003509.03 — Sensor Supply 1 Voltage High
Sensor Supply 1 Voltage High Diagnostic Procedure
003509.04 — Sensor Supply 1 Voltage Low
Sensor Supply 1 Voltage Low Diagnostic Procedure
003510.03 — Sensor Supply 2 Voltage High
Sensor Supply 2 Voltage High Diagnostic Procedure
003510.04 — Sensor Supply 2 Voltage Low
Sensor Supply 2 Voltage Low Diagnostic Procedure
003981.03 — HVAC Mode Control Actuator Voltage High
HVAC Mode Control Actuator Voltage High Diagnostic Procedure
003981.06 — HVAC Mode Control Actuator Current High
HVAC Mode Control Actuator Current High Diagnostic Procedure
003984.03 — HVAC Recirculation Door Control Actuator Voltage High
HVAC Recirculation Door Control Actuator Voltage High Diagnostic Procedure
003984.06 — HVAC Recirculation Door Control Actuator Current High
HVAC Recirculation Door Control Actuator Current High Diagnostic Procedure
003986.03 — HVAC Temperature Control Actuator Voltage High
HVAC Temperature Control Actuator Voltage High Diagnostic Procedure
003986.06 — HVAC Temperature Control Actuator Current High
HVAC Temperature Control Actuator Current High Diagnostic Procedure
005557.03 — Fan 2 Reverse Sol Voltage High
Fan 2 Reverse Sol Voltage High Diagnostic Procedure
005557.05 — Fan 2 Reverse Sol Current Low
Fan 2 Reverse Sol Current Low Diagnostic Procedure
005557.06 — Fan 2 Reverse Sol Current High
Fan 2 Reverse Sol Current High Diagnostic Procedure
005562.00 — Fan 2 Speed Very High
Fan 2 Speed Very High Diagnostic Procedure
005562.01 — Fan 2 Speed Very Low
Fan 2 Speed Very Low Diagnostic Procedure
005562.08 — Fan 2 Speed Bad Freq Data
Fan 2 Speed Bad Freq Data Diagnostic Procedure
005563.03 — Fan 2 Solenoid Voltage High
Fan 2 Solenoid Voltage High Diagnostic Procedure
005563.05 — Fan 2 Solenoid Current Low
Fan 2 Solenoid Current Low Diagnostic Procedure
005563.06 — Fan 2 Solenoid Current High
Fan 2 Solenoid Current High Diagnostic Procedure
005563.16 — Fan 2 Current Moderately High
Fan 2 Current Moderately High Diagnostic Procedure
005563.17 — Fan 2 Voltage Slightly Low
Fan 2 Voltage Slightly Low Diagnostic Procedure
005563.18 — Fan 2 Voltage Moderately Low
Fan 2 Voltage Moderately Low Diagnostic Procedure
005572.03 — 12V Power Converter Voltage High
12V Power Converter Voltage High Diagnostic Procedure
005572.04 — 12V Power Converter Voltage Low
12V Power Converter Voltage Low Diagnostic Procedure
008112.31 — OBW Strain Gauge Error
OBW Strain Gauge Error Diagnostic Procedure
010000.09 — Converter Output Voltage Low
Converter Output Voltage Low Diagnostic Procedure
299621.02 — Intermittent Configuration Error
Intermittent Configuration Error Diagnostic Procedure
520749.05 — HVAC Blower HI Speed Current Low
HVAC Blower HI Speed Current Low Diagnostic Procedure
520749.06 — HVAC Blower HI Speed Current High
HVAC Blower HI Speed Current High Diagnostic Procedure
520818.05 — HVAC Blower Medium Speed Current Low
HVAC Blower Medium Speed Current Low Diagnostic Procedure
520818.06 — HVAC Blower Medium Speed Current High
HVAC Blower Medium Speed Current High Diagnostic Procedure
520820.05 — HVAC Blower Low Speed Current Low
HVAC Blower Low Speed Current Low Diagnostic Procedure
520820.06 — HVAC Blower Low Speed Current High
HVAC Blower Low Speed Current High Diagnostic Procedure
520833.03 — Body Raise Solenoid Voltage High
Body Raise Solenoid Voltage High Diagnostic Procedure
520833.05 — Body Raise Solenoid Current Low
Body Raise Solenoid Current Low Diagnostic Procedure
520833.06 — Body Raise Solenoid Current High
Body Raise Solenoid Current High Diagnostic Procedure
520833.16 — Body Raise Solenoid Moderately High
Body Raise Solenoid Moderately High Diagnostic Procedure
520833.17 — Body Raise Solenoid Slightly Low
Body Raise Solenoid Slightly Low Diagnostic Procedure
520833.18 — Body Raise Solenoid Moderately Low
Body Raise Solenoid Moderately Low Diagnostic Procedure
520835.01 — Mid Axle Oil Filter Restricted
Mid Axle Oil Filter Restricted Diagnostic Procedure
520835.03 — Mid Axle Oil Filter Voltage High
Mid Axle Oil Filter Voltage High Diagnostic Procedure
520835.16 — Mid Axle Oil Filter Stuck Open
Mid Axle Oil Filter Stuck Open Diagnostic Procedure
520838.01 — Rear Axle Oil Filter Restricted
Rear Axle Oil Filter Restricted Diagnostic Procedure
520838.03 — Rear Axle Oil Filter Voltage High
Rear Axle Oil Filter Voltage High Diagnostic Procedure
520838.16 — Rear Axle Oil Filter Stuck Open
Rear Axle Oil Filter Stuck Open Diagnostic Procedure
520847.16 — Body Down Solenoid Moderately High
Body Down Solenoid Moderately High Diagnostic Procedure
520847.17 — Body Down Solenoid Slightly Low
Body Down Solenoid Slightly Low Diagnostic Procedure
520847.18 — Body Down Solenoid Moderately Low
Body Down Solenoid Moderately Low Diagnostic Procedure
520854.03 — Body Heat Solenoid Voltage High
Body Heat Solenoid Voltage High Diagnostic Procedure
520854.05 — Body Heat Solenoid Current Low
Body Heat Solenoid Current Low Diagnostic Procedure
520854.06 — Body Heat Solenoid Current High
Body Heat Solenoid Current High Diagnostic Procedure
520855.03 — Body Lever Solenoid Voltage High
Body Lever Solenoid Voltage High Diagnostic Procedure
520855.05 — Body Lever Solenoid Current Low
Body Lever Solenoid Current Low Diagnostic Procedure
520855.06 — Body Lever Solenoid Current High
Body Lever Solenoid Current High Diagnostic Procedure
520857.03 — Pneumatic Blow Off Driver
Pneumatic Blow Off Driver Voltage High Diagnostic Procedure
520859.03 — Yellow OBW Light Voltage High
Yellow OBW Light Voltage High Diagnostic Procedure
520859.05 — Yellow OBW Light Current Low
Yellow OBW Light Current Low Diagnostic Procedure
520859.06 — Yellow OBW Light Current High
Yellow OBW Light Current High Diagnostic Procedure
520869.03 — Green OBW Light Voltage High
Green OBW Light Voltage High Diagnostic Procedure
520869.05 — Green OBW Light Current Low
Green OBW Light Current Low Diagnostic Procedure
520869.06 — Green OBW Light Current High
Green OBW Light Current High Diagnostic Procedure
520877.03 — Red OBW Light Voltage High
Red OBW Light Voltage High Diagnostic Procedure
520877.05 — Red OBW Light Current Low
Red OBW Light Current Low Diagnostic Procedure
520877.06 — Red OBW Light Current High
Red OBW Light Current High Diagnostic Procedure
520878.16 — Axle Cooling Cutoff Solenoid Moderately High
Axle Cooling Cutoff Solenoid Current High Diagnostic Procedure
520878.17 — Axle Cooling Cutoff Solenoid Slightly Low
Axle Cooling Cutoff Solenoid Current Low Diagnostic Procedure
520878.18 — Axle Cooling Cutoff Solenoid Moderately Low
Axle Cooling Cutoff Solenoid Voltage High Diagnostic Procedure
520880.03 — Fan 2 Cutoff Solenoid Voltage High
Fan 2 Cutoff Solenoid Voltage High Diagnostic Procedure
520880.05 — Fan 2 Cutoff Solenoid Current Low
Fan 2 Cutoff Solenoid Current Low Diagnostic Procedure
520880.06 — Fan 2 Cutoff Solenoid Current High
Fan 2 Cutoff Solenoid Current High Diagnostic Procedure
520886.03 — Load Hold Solenoid Voltage High
Load Hold Solenoid Voltage High Diagnostic Procedure
520886.05 — Load Hold Solenoid Current Low
Load Hold Solenoid Current Low Diagnostic Procedure
520886.06 — Load Hold Solenoid Current High
Load Hold Solenoid Current High Diagnostic Procedure
520900.03 — Body Pressure Reducing Solenoid Voltage High
Body Pressure Reducing Solenoid Voltage High Diagnostic Procedure
520900.05 — Body Pressure Reducing Solenoid Current Low
Body Pressure Reducing Solenoid Current Low
520900.06 — Body Pressure Reducing Solenoid Current High
Body Pressure Reducing Solenoid Current High Diagnostic Procedure
520900.16 — Body Pressure Reducing Solenoid Moderately High
Body Pressure Reducing Solenoid Moderately High Diagnostic Procedure
520900.17 — Body Pressure Reducing Solenoid Slightly Low
Body Pressure Reducing Solenoid Slightly Low Diagnostic Procedure
520900.18 — Body Pressure Reducing Solenoid Moderately Low
Body Pressure Reducing Solenoid Moderately Low Diagnostic Procedure
520911.04 — Service Light Switch Voltage Low
Service Light Switch Voltage Low Diagnostic Procedure
520913.03 — Body Lever Position Sensor Voltage High
Body Lever Position Sensor Voltage High Diagnostic Procedure
520913.04 — Body Lever Position Sensor Voltage Low
Body Lever Position Sensor Voltage Low Diagnostic Procedure
520914.03 — Body Position Sensor Voltage High
Body Position Sensor Voltage High Diagnostic Procedure
520914.04 — Body Position Sensor Voltage Low
Body Position Sensor Voltage Low Diagnostic Procedure
520915.03 — IDL Solenoid Driver Solenoid Voltage High
IDL Solenoid Driver Solenoid Voltage High Diagnostic Procedure
520915.05 — IDL Solenoid Driver Solenoid Current Low
IDL Solenoid Driver Solenoid Current Low Diagnostic Procedure
520915.06 — IDL Solenoid Driver Solenoid Current High
IDL Solenoid Driver Solenoid Current High Diagnostic Procedure
520916.00 — Drop Box Temperature Switch Very High
Drop Box Temperature Switch Very High Diagnostic Procedure
520916.03 — Drop Box Temperature Switch Voltage High
Drop Box Temperature Switch Voltage High Diagnostic Procedure
520916.04 — Drop Box Temperature Switch Voltage Low
Drop Box Temperature Switch Voltage Low Diagnostic Procedure
520949.03 — Left Strut Raise Solenoid Voltage High
Left Strut Raise Solenoid Voltage High Diagnostic Procedure
520949.05 — Left Strut Raise Solenoid Current Low
Left Strut Raise Solenoid Current Low Diagnostic Procedure
520949.06 — Left Strut Raise Solenoid Current High
Left Strut Raise Solenoid Current High Diagnostic Procedure
520949.16 — Left Strut Raise Solenoid Moderately High
Left Strut Raise Solenoid Moderately High Diagnostic Procedure
520949.17 — Left Strut Raise Solenoid Slightly Low
Left Strut Raise Solenoid Slightly Low Diagnostic Procedure
520949.18 — Left Strut Raise Solenoid Moderately Low
Left Strut Raise Solenoid Moderately Low Diagnostic Procedure
520950.16 — Left Strut Lower Solenoid Moderately High
Left Strut Lower Solenoid Moderately High Diagnostic Procedure
520950.17 — Left Strut Lower Solenoid Slightly Low
Left Strut Lower Solenoid Slightly Low Diagnostic Procedure
520950.18 — Left Strut Lower Solenoid Moderately Low
Left Strut Lower Solenoid Moderately Low Diagnostic Procedure
520953.03 — Right Strut Raise Solenoid Voltage High
Right Strut Raise Solenoid Voltage High Diagnostic Procedure
520953.05 — Right Strut Raise Solenoid Current Low
Right Strut Raise Solenoid Current Low Diagnostic Procedure
520953.06 — Right Strut Raise Solenoid Current High
Right Strut Raise Solenoid Current High Diagnostic Procedure
520953.16 — Right Strut Raise Solenoid Moderately High
Right Strut Raise Solenoid Moderately High Diagnostic Procedure
520953.17 — Right Strut Raise Solenoid Slightly Low
Right Strut Raise Solenoid Slightly Low Diagnostic Procedure
520953.18 — Right Strut Raise Solenoid Moderately Low
Right Strut Raise Solenoid Moderately Low Diagnostic Procedure
520954.16 — Right Strut Lower Solenoid Moderately High
Right Strut Lower Solenoid Moderately High Diagnostic Procedure
520954.17 — Right Strut Lower Solenoid Slightly Low
Right Strut Lower Solenoid Slightly Low Diagnostic Procedure
520954.18 — Right Strut Lower Solenoid Moderately Low
Right Strut Lower Solenoid Moderately Low Diagnostic Procedure
520957.03 — Park Brake Release Valve Voltage High
Park Brake Release Valve Voltage High Diagnostic Procedure
520957.05 — Park Brake Release Valve Current Low
Park Brake Release Valve Current Low Diagnostic Procedure
520957.06 — Park Brake Release Valve Current High
Park Brake Release Valve Current High Diagnostic Procedure
520986.04 — High Beam Switch Voltage Low
High Beam Switch Voltage Low Diagnostic Procedure
521157.04 — Hazard Lamp Enable Voltage Low
Hazard Lamp Enable Voltage Low Diagnostic Procedure
521197.04 — Exit Light Switch Voltage Low
Exit Light Switch Voltage Low Diagnostic Procedure
521350.03 — Park and License Light Circuit Fault
Brake/taillight and License Plate Light Circuit Voltage High Diagnostic Procedure
521350.05 — Park and License Light Circuit Fault
Brake/taillight and License Plate Light Circuit Current Low Diagnostic Procedure
521350.06 — Park and License Light Circuit Fault
Brake/taillight and License Plate Light Circuit Current High Diagnostic Procedure
521792.03 — EOL Checksum Error
EOL Checksum Error Diagnostic Procedure
521792.31 — EOL Checksum Error
EOL Checksum Error Diagnostic Procedure
521806.03 — Hydraulic Cut Sol Voltage High
Hydraulic Cut Sol Voltage High Diagnostic Procedure
521806.05 — Hydraulic Cut Solenoid Current Low
Hydraulic Cut Solenoid Current Low Diagnostic Procedure
521806.06 — Hydraulic Cut Sol Current High
Hydraulic Cut Sol Current High Diagnostic Procedure
521834.03 — Reversing Fan Mode Solenoid Voltage High
Reversing Fan Mode Solenoid Voltage High Diagnostic Procedure
521834.05 — Reversing Fan Mode Solenoid Current Low
Reversing Fan Mode Solenoid Current Low Diagnostic Procedure
521834.06 — Reversing Fan Mode Solenoid Current High
Reversing Fan Mode Solenoid Current High Diagnostic Procedure
521891.01 — Front Axle Oil Filter Restricted
Front Axle Oil Filter Restricted Diagnostic Procedure
521891.03 — Front Axle Oil Filter Voltage High
Front Axle Oil Filter Voltage High Diagnostic Procedure
521891.16 — Front Axle Oil Filter Stuck Open
Front Axle Oil Filter Stuck Open Diagnostic Procedure
521922.00 — Rear Brake High Temperature
Rear Brake High Temperature Diagnostic Procedure
521922.03 — Rear Brake Temperature Sensor Voltage High
Rear Brake Temperature Sensor Voltage High Diagnostic Procedure
521922.04 — Rear Brake Temperature Sensor Voltage Low
Rear Brake Temperature Sensor Voltage Low Diagnostic Procedure
521923.00 — Mid Brake High Temperature
Mid Brake High Temperature Diagnostic Procedure
521923.03 — Mid Brake Temperature Sensor Voltage High
Mid Brake Temperature Sensor Voltage High Diagnostic Procedure
521923.04 — Mid Brake Temperature Sensor Voltage Low
Mid Brake Temperature Sensor Voltage Low Diagnostic Procedure
521924.00 — Front Brake High Temperature
Front Brake High Temperature Diagnostic Procedure
521924.03 — Front Brake Temperature Sensor Voltage High
Front Brake Temperature Sensor Voltage High Diagnostic Procedure
521924.04 — Front Brake Temperature Sensor Voltage Low
Front Brake Temperature Sensor Voltage Low Diagnostic Procedure
522039.03 — Seat Heater Voltage High
Seat Heater Voltage High Diagnostic Procedure
522039.05 — Seat Heater Current Low
Seat Heater Current Low Diagnostic Procedure
522039.06 — Seat Heater Current High
Seat Heater Current High Diagnostic Procedure
522176.01 — Secondary Steering Pressure Very Low
Secondary Steering Pressure Very Low Diagnostic Procedure
522176.03 — Secondary Steering Pressure Switch Voltage High
Secondary Steering Pressure Switch Voltage High Diagnostic Procedure
522176.04 — Secondary Steering Pressure Switch Voltage Low
Secondary Steering Pressure Switch Voltage Low Diagnostic Procedure
522279.03 — Brake Control Valve 2 Voltage High
Brake Control Valve 2 Voltage High Diagnostic Procedure
522279.05 — Brake Control Valve 2 Current Low
Brake Control Valve 2 Current Low Diagnostic Procedure
522279.06 — Brake Control Valve 2 Current High
Brake Control Valve 2 Current High Diagnostic Procedure
522279.16 — Brake Control Valve 2 Moderately High
Brake Control Valve 2 Moderately High Diagnostic Procedure
522279.17 — Brake Control Valve 2 Slightly Low
Brake Control Valve 2 Slightly Low Diagnostic Procedure
522279.18 — Brake Control Valve 2 Moderately Low
Brake Control Valve 2 Moderately Low Diagnostic Procedure
522312.05 — Windshield Washer Pump Current Low
Windshield Washer Pump Current Low Diagnostic Procedure
522312.06 — Windshield Washer Pump Current High
Windshield Washer Pump Current High Diagnostic Procedure
522312.16 — Windshield Washer Pump Voltage Moderately High
Windshield Washer Pump Current High Diagnostic Procedure
522405.03 — Park Brake Pressure Switch Voltage High
Park Brake Pressure Switch Voltage High Diagnostic Procedure
522405.04 — Park Brake Pressure Switch Voltage Low
Park Brake Pressure Switch Voltage Low Diagnostic Procedure
522427.10 — Front Wiper Park Signal Invalid
Front Wiper Park Signal Invalid Diagnostic Procedure
522434.05 — Front Wiper Lo Speed Motor Current Low
Front Wiper Lo Speed Motor Current Low Diagnostic Procedure
522434.06 — Front Wiper Lo Speed Motor Current High
Front Wiper Lo Speed Motor Current High Diagnostic Procedure
522434.16 — Front Wiper Lo Speed Motor Current Moderately High
Front Wiper Lo Speed Motor Current Moderately High Diagnostic Procedure
522435.05 — Front Wiper High Speed Motor Current Low
Front Wiper High Speed Motor Current Low Diagnostic Procedure
522435.06 — Front Wiper High Speed Motor Current High
Front Wiper High Speed Motor Current High Diagnostic Procedure
522435.16 — Front Wiper High Speed Motor Current Moderately High
Front Wiper High Speed Motor Current Moderately High Diagnostic Procedure
522517.31 — TC Stall Protection Very High
TC Stall Protection Very High Diagnostic Procedure
523217.04 — VP3 Supply Voltage Low
VP3 Supply Voltage Low Diagnostic Procedure
523218.03 — VP2 Supply Voltage High
VP2 Supply Voltage High Diagnostic Procedure
523218.04 — VP2 Supply Voltage Low
VP2 Supply Voltage Low Diagnostic Procedure
523219.03 — VP1 Supply Voltage High
VP1 Supply Voltage High Diagnostic Procedure
523219.04 — VP1 Supply Voltage Low
VP1 Supply Voltage Low Diagnostic Procedure
523489.03 — Service Lights Voltage High
Service Lights Voltage High Diagnostic Procedure
523489.05 — Service Lights Current Low
Service Lights Current Low Diagnostic Procedure
523489.06 — Service Lights Current High
Service Lights Current High Diagnostic Procedure
523689.03 — IDL Pressure Switch Voltage High
IDL Pressure Switch Voltage High Diagnostic Procedure
523689.04 — IDL Pressure Switch Voltage Low
Inter-Axle Differential Lock (IDL) Pressure Switch Voltage Low Diagnostic Procedure
523702.09 — Flexpower Data Bad Update Rate
Flexpower Data Bad Update Rate Diagnostic Procedure
523702.31 — Flexpower No Information
Flexpower No Information Diagnostic Procedure
523757.03 — Operator Exit Light Voltage High
Operator Exit Light Voltage High Diagnostic Procedure
523757.05 — Operator Exit Light Current Low
Operator Exit Light Current Low Diagnostic Procedure
523757.06 — Operator Exit Light Current High
Operator Exit Light Current High Diagnostic Procedure
530857.03 — Air System Drain Solenoid Voltage High
Air System Drain Solenoid Voltage High Diagnostic Procedure
530857.05 — Air System Drain Solenoid Current Low
Air System Drain Solenoid Current Low Diagnostic Procedure
530857.06 — Air System Drain Solenoid Current High
Air System Drain Solenoid Current High Diagnostic Procedure
702141.11 — Transmission Movement in Neutral
Transmission Movement in Neutral Diagnostic Procedure
CAN Monitor Unit (CMU) Diagnostic Trouble Codes
002000.09 — ECU CAN Comm Bad Update Rate
ECU CAN Comm Diagnostic Procedure
002003.09 — TCU CAN Comm Bad Update Rate
TCU CAN Comm Diagnostic Procedure
002033.19 — CCU CAN Comm CAN Error
CCU CAN Data Fault Diagnostic Procedure
25-Button Sealed Switch Module (SSM) (OC3) Diagnostic Trouble Codes
000629.12 — Controller Fault Bad Device
Controller Fault Bad Device Diagnostic Procedure
002033.09 — CCU CAN Communication Fault
CCU CAN Communication Fault Diagnostic Procedure
002634.04 — Ignition Relay Out Voltage Low
Ignition Relay Out Voltage Low Diagnostic Procedure
002634.05 — Ignition Relay Out Current Low
Ignition Relay Out Current Low Diagnostic Procedure
003997.04 — Wake Up Output Voltage Low
Wake Up Output Voltage Low Diagnostic Procedure
003997.05 — Wake Up Output Current Low
Wake Up Output Current Low
520752.04 — Button 17 Voltage Low
Button 17 Voltage Low Diagnostic Procedure
520752.09 — Button 17 Bad Update Rate
Button 17 Bad Update Rate Diagnostic Procedure
520753.04 — Button 18 Voltage Low
Button 18 Voltage Low Diagnostic Procedure
520753.09 — Button 18 Bad Update Rate
Button 18 Bad Update Rate Diagnostic Procedure
520754.04 — Button 19 Voltage Low
Button 19 Voltage Low Diagnostic Procedure
520754.09 — Button 19 Bad Update Rate
Button 19 Bad Update Rate Diagnostic Procedure
520755.04 — Button 20 Voltage Low
Button 20 Voltage Low Diagnostic Procedure
520755.09 — Button 20 Bad Update Rate
Button 20 Bad Update Rate Diagnostic Procedure
523335.04 — Button 25 Voltage Low
Button 25 Voltage Low Diagnostic Procedure
523335.09 — Button 25 Bad Update Rate
Button 25 Bad Update Rate Diagnostic Procedure
523336.04 — Button 24 Voltage Low
Button 24 Voltage Low Diagnostic Procedure
523336.09 — Button 24 Bad Update Rate
Button 24 Bad Update Rate Diagnostic Procedure
523338.04 — Button 23 Voltage Low
Button 23 Voltage Low Diagnostic Procedure
523338.09 — Button 23 Bad Update Rate
Button 23 Bad Update Rate Diagnostic Procedure
523339.04 — Button 22 Voltage Low
Button 22 Voltage Low Diagnostic Procedure
523339.09 — Button 22 Bad Update Rate
Button 22 Bad Update Rate Diagnostic Procedure
523340.04 — Button 21 Voltage Low
Button 21 Voltage Low Diagnostic Procedure
523340.09 — Button 21 Bad Update Rate
Button 21 Bad Update Rate Diagnostic Procedure
523849.04 — Button 16 Voltage Low
Button 16 Voltage Low Diagnostic Procedure
523849.09 — Button 16 Bad Update Rate
Button 16 Bad Update Rate Diagnostic Procedure
523850.04 — Button 15 Voltage Low
Button 15 Voltage Low Diagnostic Procedure
523850.09 — Button 15 Bad Update Rate
Button 15 Bad Update Rate Diagnostic Procedure
523852.04 — Button 14 Voltage Low
Button 14 Voltage Low Diagnostic Procedure
523852.09 — Button 14 Bad Update Rate
Button 14 Bad Update Rate Diagnostic Procedure
523854.04 — Button 13 Voltage Low
Button 13 Voltage Low Diagnostic Procedure
523854.09 — Button 13 Bad Update Rate
Button 13 Bad Update Rate Diagnostic Procedure
523855.04 — Button 12 Voltage Low
Button 12 Voltage Low Diagnostic Procedure
523855.09 — Button 12 Bad Update Rate
Button 12 Bad Update Rate Diagnostic Procedure
523856.04 — Button 11 Voltage Low
Button 11 Voltage Low Diagnostic Procedure
523856.09 — Button 11 Bad Update Rate
Button 11 Bad Update Rate Diagnostic Procedure
523857.04 — Button 10 Voltage Low
Button 10 Voltage Low Diagnostic Procedure
523857.09 — Button 10 Bad Update Rate
Button 10 Bad Update Rate Diagnostic Procedure
523858.04 — Button 9 Voltage Low
Button 9 Voltage Low Diagnostic Procedure
523858.09 — Button 9 Bad Update Rate
Button 9 Bad Update Rate Diagnostic Procedure
523860.04 — Button 8 Voltage Low
Button 8 Voltage Low Diagnostic Procedure
523860.09 — Button 8 Bad Update Rate
Button 8 Bad Update Rate Diagnostic Procedure
523861.04 — Button 7 Voltage Low
Button 7 Voltage Low Diagnostic Procedure
523861.09 — Button 7 Bad Update Rate
Button 7 Bad Update Rate Diagnostic Procedure
523862.04 — Button 6 Voltage Low
Button 6 Voltage Low Diagnostic Procedure
523862.09 — Button 6 Bad Update Rate
Button 6 Bad Update Rate Diagnostic Procedure
523863.04 — Button 5 Voltage Low
Button 5 Voltage Low Diagnostic Procedure
523863.09 — Button 5 Bad Update Rate
Button 5 Bad Update Rate Diagnostic Procedure
523864.04 — Button 4 Voltage Low
Button 4 Voltage Low Diagnostic Procedure
523864.09 — Button 4 Bad Update Rate
Button 4 Bad Update Rate Diagnostic Procedure
523865.04 — Button 3 Voltage Low
Button 3 Voltage Low Diagnostic Procedure
523865.09 — Button 3 Bad Update Rate
Button 3 Bad Update Rate Diagnostic Procedure
523867.04 — Button 2 Voltage Low
Button 2 Voltage Low Diagnostic Procedure
523867.09 — Button 2 Bad Update Rate
Button 2 Bad Update Rate Diagnostic Procedure
523868.04 — Button 1 Voltage Low
Button 1 Voltage Low Diagnostic Procedure
523868.09 — Button 1 Bad Update Rate
Button 1 Bad Update Rate Diagnostic Procedure
15-Button Sealed Switch Module (SSM) (OC4) Diagnostic Trouble Codes
000629.12 — Controller Fault Bad Device
Controller Fault Bad Device Diagnostic Procedure
002033.09 — CCU CAN Communication Fault
CCU CAN Communication Fault Diagnostic Procedure
523850.04 — Button 15 Voltage Low
Button 15 Voltage Low Diagnostic Procedure
523850.09 — Button 15 Bad Update Rate
Button 15 Bad Update Rate Diagnostic Procedure
523852.04 — Button 14 Voltage Low
Button 14 Voltage Low Diagnostic Procedure
523852.09 — Button 14 Bad Update Rate
Button 14 Bad Update Rate Diagnostic Procedure
523854.04 — Button 13 Voltage Low
Button 13 Voltage Low Diagnostic Procedure
523854.09 — Button 13 Bad Update Rate
Button 13 Bad Update Rate Diagnostic Procedure
523855.04 — Button 12 Voltage Low
Button 12 Voltage Low Diagnostic Procedure
523855.09 — Button 12 Bad Update Rate
Button 12 Bad Update Rate Diagnostic Procedure
523856.04 — Button 11 Voltage Low
Button 11 Voltage Low Diagnostic Procedure
523856.09 — Button 11 Bad Update Rate
Button 11 Bad Update Rate Diagnostic Procedure
523857.04 — Button 10 Voltage Low
Button 10 Voltage Low Diagnostic Procedure
523857.09 — Button 10 Bad Update Rate
Button 10 Bad Update Rate Diagnostic Procedure
523858.04 — Button 9 Voltage Low
Button 9 Voltage Low Diagnostic Procedure
523858.09 — Button 9 Bad Update Rate
Button 9 Bad Update Rate Diagnostic Procedure
523860.04 — Button 8 Voltage Low
Button 8 Voltage Low Diagnostic Procedure
523860.09 — Button 8 Bad Update Rate
Button 8 Bad Update Rate Diagnostic Procedure
523861.04 — Button 7 Voltage Low
Button 7 Voltage Low Diagnostic Procedure
523861.09 — Button 7 Bad Update Rate
Button 7 Bad Update Rate Diagnostic Procedure
523862.04 — Button 6 Voltage Low
Button 6 Voltage Low Diagnostic Procedure
523862.09 — Button 6 Bad Update Rate
Button 6 Bad Update Rate Diagnostic Procedure
523863.04 — Button 5 Voltage Low
Button 5 Voltage Low Diagnostic Procedure
523863.09 — Button 5 Bad Update Rate
Button 5 Bad Update Rate Diagnostic Procedure
523864.04 — Button 4 Voltage Low
Button 4 Voltage Low Diagnostic Procedure
523864.09 — Button 4 Bad Update Rate
Button 4 Bad Update Rate Diagnostic Procedure
523865.04 — Button 3 Voltage Low
Button 3 Voltage Low Diagnostic Procedure
523865.09 — Button 3 Bad Update Rate
Button 3 Bad Update Rate Diagnostic Procedure
523867.04 — Button 2 Voltage Low
Button 2 Voltage Low Diagnostic Procedure
523867.09 — Button 2 Bad Update Rate
Button 2 Bad Update Rate Diagnostic Procedure
523868.04 — Button 1 Voltage Low
Button 1 Voltage Low Diagnostic Procedure
523868.09 — Button 1 Bad Update Rate
Button 1 Bad Update Rate Diagnostic Procedure
Operational Checkout Procedure
Operational Checkout Procedure
Operational Checkout
Diagnostic Trouble Code Check
Operational Checks—Ignition OFF, Engine OFF Checks
Operational Checks—Ignition ON, Engine OFF Checks
Operational Checks—Ignition ON, Engine ON Checks
Engine
Theory of Operation
John Deere Engine Theory of Operation
Fast Fill Fuel System Theory of Operation—If Equipped
Cold Start Aids Theory of Operation—If Equipped
Diagnostic Information
John Deere Engine Diagnostic Information
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Intake and Exhaust Component Location
Dump Body Heater Component Location—If Equipped
Engine Cranks/Won’t Start
Engine Cranks/Won’t Start Diagnostic Procedure
Engine Misfires/Runs Irregularly
Engine Misfires/Runs Irregularly Diagnostic Procedure
Engine Does Not Develop Full Power
Engine Does Not Develop Full Power Diagnostic Procedure
Engine Emits Excessive White Exhaust Smoke
Engine Emits Excessive White Exhaust Smoke Diagnostic Procedure
Engine Emits Excessive Black or Gray Exhaust Smoke
Engine Emits Excessive Black or Gray Exhaust Smoke Diagnostic Procedure
Engine Will Not Crank
Engine Will Not Crank Diagnostic Procedure
Engine Idles Poorly
Engine Idles Poorly Diagnostic Procedure
Abnormal Engine Noise
Abnormal Engine Noise Diagnostic Procedure
Low Pressure Fuel System Check
High Pressure Fuel System Check
Excessive Fuel Consumption
Excessive Fuel Consumption Diagnostic Procedure
Fuel in Oil
Fuel in Oil Diagnostic Procedure
Fast Fill Fuel System Underfill—If Equipped
Fast Fill Fuel System Underfill Diagnostic Procedure
Fast Fill Fuel System Overfill—If Equipped
Fast Fill Fuel System Overfill Diagnostic Procedure
Fast Fill Fuel System Nozzle Leaks at Receiver—If Equipped
Fast Fill Fuel System Nozzle Leaks at Receiver Diagnostic Procedure
Active or Passive Regeneration Does Not Complete Cycle
Active or Passive Regeneration Does Not Complete Cycle Diagnostic Procedure
Adjustments
John Deere Engine Adjustments
Service Filter Cleaning
Tests
John Deere Engine Tests
Fluid Sampling Procedure—If Equipped
Engine Slow and Fast Idle Speed Check
Electrical System
System Information
Electrical Diagram Information
Electrical Schematic Symbols
System Diagrams
Fuse and Relay Specifications
System Functional Schematic, Component Location, and Wiring Diagram Master Legend
System Functional Schematic and Section Legend
System Functional Schematic, Component Location, and Wiring Diagram Master Legend With Pneumatic Control Valve—If Equipped
System Functional Schematic and Section Legend With Pneumatic Control Valve—If Equipped
Power and Ground Component Location
Battery Compartment Harness (W1) Component Location
Battery Compartment Harness (W1) Wiring Diagram
Front Frame Harness (W2) Component Location
Front Frame Harness (W2) Wiring Diagram
Cab Harness (W3) Component Location
Cab Harness (W3) Component Location With Pneumatic Control Valve—If Equipped
Cab Harness (W3) Wiring Diagram
Cab Harness (W3) Wiring Diagram With Pneumatic Control Valve—If Equipped
Transmission Control Harness (W4) Component Location
Transmission Control Harness (W4) Wiring Diagram
Transmission Harness (W5) Component Location
Transmission Harness (W5) Wiring Diagram
Transmission Valve Control Module Harness (W6) Component Location
Transmission Valve Control Module Harness (W6) Wiring Diagram
Hydraulic Harness (W7) Component Location
Hydraulic Harness (W7) Wiring Diagram
Transfer Case Extension Harness (W8) Component Location
Transfer Case Extension Harness (W8) Wiring Diagram
Articulation Harness (W9) Component Location
Articulation Harness (W9) Wiring Diagram
Rear Frame Harness (W10) Component Location
Rear Frame Harness (W10) Wiring Diagram
On Board Weighing (OBW) and Tire Pressure Monitoring (TPM) System Harness (W11) Component Location
On Board Weighing (OBW) and Tire Pressure Monitoring (TPM) System Harness (W11) Wiring Diagram
Work Light Harness (W12) Component Location
Work Light Harness (W12) Wiring Diagram
AM/FM Radio Harness (W13) Component Location
AM/FM Radio Harness (W13) Wiring Diagram
Air Conditioner Unit Harness (W15) Component Location
Air Conditioner Unit Harness (W15) Wiring Diagram
Engine Harness (W16) Component Location
Engine Harness (W16) Wiring Diagram
Engine Interface Harness (W17) Component Location
Engine Interface Harness (W17) Wiring Diagram
Air Throttle and Temperature Sensors Harness (W18) Component Location
Air Throttle and Temperature Sensors Harness (W18) Wiring Diagram
Exhaust Aftertreatment Harness (W19) Component Location
Exhaust Aftertreatment Harness (W19) Wiring Diagram
Diesel Fired Coolant Heater (DFCH) Harnesses (W23 and W24) Component Location
Diesel Fired Coolant Heater (DFCH) Harness (W23) Wiring Diagram
Diesel Fired Coolant Heater (DFCH) Control Harness (W24) Wiring Diagram
Pneumatic Control Valve Harness (W40) Wiring Diagram—If Equipped
JDLink™ Harnesses (W6002 and W6003) Component Location
JDLink™ Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram
JDLink™ Satellite (SAT) Harness (W6003) Wiring Diagram—If Equipped
Sub-System Diagnostics
24-Volt Power and Ground Circuits Theory of Operation
12-Volt Power Circuits Theory of Operation
Start and Charge Circuits Theory of Operation
Cold Start Aid Circuits Theory of Operation
Controller Area Network (CAN) Circuit Theory of Operation
CAN Monitor Unit (CMU) and Sealed Switch Modules (SSM) Circuits Theory of Operation
Engine Control Unit (ECU) Circuits Theory of Operation
Exhaust Aftertreatment Circuits Theory of Operation
Transmission Control Unit (TCU) and Retarder Circuits Theory of Operation
Chassis Control Unit (CCU) Circuits Theory of Operation
Dump Body Control and Gear Limit Circuits Theory of Operation
Inter-Axle Differential Lock (IDL) Circuit Theory of Operation
Park Brake Circuit Theory of Operation
Headlights and Tail Lights Circuits Theory of Operation
Turn Lights and Four-Way Hazard Lights Circuits Theory of Operation
Service Brake Light and Brake Accumulator Low Pressure Circuits Theory of Operation
Work Lights and Rotating Beacon Circuits Theory of Operation
Backup Alarm and Backup Lights Circuits Theory of Operation
Horn Circuits Theory of Operation
Windshield Wiper and Washer Circuit Theory of Operation
Air Conditioner and Heater Circuits Theory of Operation
Electric Mirror Circuit Theory of Operation
Heated Seat Circuit Theory of Operation
Pneumatic Blow-Off Valve and Heater Circuits Theory of Operation
Tire Pressure Monitoring (TPM) System Theory of Operation
On Board Weighing (OBW) Controller Circuit Theory of Operation
Turbo Spin Down and Auto Shutdown Circuits Theory of Operation
JDLink™ Circuit Theory of Operation
Monitor Operation
CAN Monitor Unit (CMU)—Service Mode
CAN Monitor Unit (CMU)—Site Limits
CAN Monitor Unit (CMU)—Codes
CAN Monitor Unit (CMU)—CCU Readings
CAN Monitor Unit (CMU)—ECU Readings
CAN Monitor Unit (CMU)—TCU Readings
CAN Monitor Unit (CMU)—OBW Readings
CAN Monitor Unit (CMU)—Calibrations
CAN Monitor Unit (CMU)—Monitor
CAN Monitor Unit (CMU)—Machine Settings
CAN Monitor Unit (CMU)—Machine Options
CAN Monitor Unit (CMU)—Software Delivery
CAN Monitor Unit (CMU)—Security
CAN Monitor Unit (CMU)—Exhaust Filter
References
Electrical Component Specifications
Service ADVISOR™ Connection Procedure
Service ADVISOR™ Diagnostic Application
Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
JDLink™ Connection Procedure
Chassis Control Unit (CCU) Outputs
Alternator Test
Relay Test
Diode Test
Controller Area Network (CAN) Circuit Test
Controller Area Network (CAN) Diagnostics
Controller Area Network (CAN) Resistor Test
Pneumatic System Solenoids, Pressure Switches, and Sensor Tests
Hydraulic Pressure Switches Test
Hydraulic Temperature Sensors Test
Hydraulic System Calibration
Dump Body Position Sensor Test
Dump Body Position Sensor Calibration
Dump Body Position Sensor Adjustment
Slope Sensor Calibration
Steering Column Switch Test
Transmission Solenoids, Speed Sensors, Sump Temperature Sensor, and Retarder Resistor Tests
Retarder Proportional Solenoid Test
Retarder Temperature Sensor Test
On Board Weighing (OBW) Calibration
Onboard Weighing (OBW) Does Not Function Properly
Onboard Weighing (OBW) Does Not Function Properly Diagnostic Procedure
TPM—Activating Tire Pressure Monitoring System
TPM—Programming Sensors with SmartWave® Advanced Maintenance Tool
TPM—Programming Using Sensor Identification Numbers
TPM—Cold Inflation Pressure (CIP) Setup
TPM—Alarm Setup
TPM—Delete Sensors
TPM—SmartWave® Advanced Maintenance Tool Diagnostics
TPM—Tire Pressure Sensor Remove and Install
Electronic Controllers Remove and Install
Program Monitor Display Unit (MDU)
Monitor Display Unit Remove and Install
Connector Terminal Test
Connector Terminal Test Diagnostic Procedure
Replace Metri-Pack® (Pull Type) Connectors
Replace Metri-Pack® Connectors
Replace DEUTSCH® Circular Connectors
Replace DEUTSCH® Rectangular or Triangular Connectors
Install DEUTSCH® Contact
Replace WEATHER PACK® Connector
Install WEATHER PACK® Contact
Replace CINCH™ Connectors
Install CINCH™ Contact
Repair 32 and 48 Way CINCH™ Connectors
Remove Connector Body from Blade Terminals
Power Train
Theory of Operation
Transmission Control System
Transmission Cross Sectional Diagram
Torque Converter Operation
Transmission Clutch Engagement
Transmission Retarder Operation
Service Brake System Operation
Transfer Case and Inter-Axle Differential Lock (IDL) Operation
Diagnostic Information
Transmission External Components
Power Train Component Location
Service Brake Circuit Component Location
Axle Breather Leaking
Axle Breather Leaking Diagnostic Procedure
Final Drive Overheating
Final Drive Overheating Diagnostic Procedure
Final Drive Noisy
Final Drive Noisy Diagnostic Procedure
Final Drive Leaking Oil
Final Drive Leaking Oil Diagnostic Procedure
Differential Assembly Noisy and/or Overheating
Differential Assembly Noisy and/or Overheating Diagnostic Procedure
Service Brake Pads Excessive Wear
Service Brake Pads Excessive Wear Diagnostic Procedure
Poor or No Service Brakes
Poor or No Service Brakes Diagnostic Procedure
Service Brakes Do Not Fully Release
Service Brakes Do Not Fully Release Diagnostic Procedure
Time Between Service Brake Accumulator Charging Cycles Too Short
Time Between Service Brake Accumulator Charging Cycles Too Short Diagnostic Procedure
Park Brake Does Not Release
Park Brake Does Not Release Diagnostic Procedure
Park Brake Will Not Hold
Park Brake Will Not Hold Diagnostic Procedure
Machine Will Not Move
Machine Will Not Move Diagnostic Procedure
Transmission Will Not Shift to Forward or Reverse
Transmission Will Not Shift to Forward or Reverse Diagnostic Procedure
Engine Speed Too Low During Torque Converter Stall
Engine Speed Too Low During Torque Converter Stall Diagnostic Procedure
Low Transmission Lube Pressure
Low Transmission Lube Pressure Diagnostic Procedure
Low Main Pressure in All Gears
Low Main Pressure in All Gears Diagnostic Procedure
Excessive Clutch Slippage and Chatter
Excessive Clutch Slippage and Chatter Diagnostic Procedure
Oil Comes Out of Transmission Oil Fill Tube
Oil Comes Out of Transmission Oil Fill Tube Diagnostic Procedure
Buzzing Noise from Transmission
Buzzing Noise from Transmission Diagnostic Procedure
Transmission Overheating in All Gears
Transmission Overheating in All Gears Diagnostic Procedure
Transmission Not Shifting Properly (Rough Shifts, Shifting at Too-Low or Too-High Speed)
Transmission Not Shifting Properly (Rough Shifts, Shifting at Too-Low or Too-High Speed) Diagnostic Procedure
Transmission Will Not Make a Specific Shift
Transmission Will Not Make a Specific Shift Diagnostic Procedure
Transmission Oil Leaking into Torque Converter Housing
Transmission Oil Leaking into Torque Converter Housing Diagnostic Procedure
Transmission Retarder Does Not Function
Transmission Retarder Does Not Function Diagnostic Procedure
Transmission Retarder Weak
Transmission Retarder Weak Diagnostic Procedure
Retarder Stays On When Not Requested
Retarder Stays On When Not Requested Diagnostic Procedure
Transmission Retarder Too Aggressive
Transmission Retarder Too Aggressive Diagnostic Procedure
Tests
Transmission Warmup Procedure
JT02156A Digital Pressure/Temperature Analyzer Kit Installation
Transmission Pressure Test
Torque Converter Stall Test
Torque Converter Stator Tests
Transmission Oil-to-Air Cooler Restriction Test
Front Suspension Strut Leakage Check
Front Axle Suspension Strut Height Check
Service Brake Accumulator Pressure Reducing Valve Test and Adjustment
Service Brake Accumulator Charge Valve Test and Adjustment
Service Brake Low Pressure Switch Test
Front and Rear Service Brake Apply Accumulators Pressure Test and Charge Procedure
Service Brake Valve Test
Park Brake Test
Park Brake Pressure Test
Park Brake Pad Thickness Check
Park Brake Adjustment
Wheel Hub Bearing Preload Adjustment (Wheel Installed)
Pneumatic System
Theory of Operation
Pneumatic System Operation
Pneumatic System Operation With Pneumatic Control Valve—If Equipped
Air Pressure Supply Circuit Operation
Air Dryer and Pneumatic Blow-Off Valve
Diagnostic Information
Pneumatic System Schematic
Pneumatic System Schematic With Pneumatic Control Valve—If Equipped
Pneumatic System Component Location
Pneumatic System Component Location With Pneumatic Control Valve—If Equipped
Pneumatic Manifold Component Location
Pneumatic System Will Not Reach Operating Pressure
Pneumatic System Will Not Reach Operating Pressure Diagnostic Procedure
Park Brake Will Not Release
Park Brake Will Not Release Diagnostic Procedure
Inter-Axle Differential Lock (IDL) Will Not Operate
Inter-Axle Differential Lock (IDL) Will Not Operate Diagnostic Procedure
Air Horn Will Not Operate
Air Horn Will Not Operate Diagnostic Procedure
Tests
Pneumatic System Main Pressure Test and Adjustment
Park Brake Pressure Test
Hydraulic System
Theory of Operation
Articulated Dump Truck Hydraulic System Operation
Main Hydraulic Pump Operation
Main Hydraulic Pump Load Sense Operation
Service Brake System Operation
Steering and Secondary Steering System Operation
Steering Valve Operation
Secondary Steering Pump Operation
Hydraulic System Manifold Operation
Dump Body Control Valve Operation
Dump Body Heat Diverter Operation
Diagnostic Information
Hydraulic System Schematic
Hydraulic System Component Location
No Hydraulic Functions
No Hydraulic Functions Diagnostic Procedure
All Hydraulic Functions Slow
All Hydraulic Functions Slow Diagnostic Procedure
Hydraulic Oil Overheats
Hydraulic Oil Overheats Diagnostic Procedure
Main Hydraulic Pump Noisy
Main Hydraulic Pump Noisy Diagnostic Procedure
Dump Body Will Not Rise
Dump Body Will Not Rise Diagnostic Procedure
Onboard Weighing (OBW) System Does Not Function Properly
Poor or No Service Brakes
Service Brake Pads Excessive Wear
Service Brakes Do Not Fully Release
Time Between Service Brake Accumulator Charging Cycles Too Short
Slow or No Steering Function
Slow or No Steering Function Diagnostic Procedure
Constant Steering Needed to Maintain Straight Travel
Constant Steering Needed to Maintain Straight Travel Diagnostic Procedure
Steering Erratic
Steering Erratic Diagnostic Procedure
Steering Soft or Spongy
Steering Soft or Spongy Diagnostic Procedure
Steering Wheel Free Play
Steering Wheel Free Play Diagnostic Procedure
Steering Locks Up
Steering Locks Up Diagnostic Procedure
Abrupt Steering Wheel Oscillation
Abrupt Steering Wheel Oscillation Diagnostic Procedure
Steering Wheel Turns by Itself
Steering Wheel Turns by Itself Diagnostic Procedure
Machine Turns in Opposite Direction as Steering Wheel
Machine Turns in Opposite Direction as Steering Wheel Diagnostic Procedure
Machine Turns With Steering Valve in Neutral
Machine Turns With Steering Valve in Neutral Diagnostic Procedure
Tests
JT02156A Digital Pressure/Temperature Analyzer Installation
Hydraulic System Warmup Procedure
Cycle Time Test
Main Hydraulic Pump Residual and Compensator Valves Test and Adjustment
System Relief Valve and Dump Body Raise Circuit Relief Valve Test
Priority Valve Test
Service Brake Accumulator Pressure Reducing Valve Test and Adjustment
Service Brake Accumulator Charge Valve Test and Adjustment
Service Brake Low Pressure Switch Test
Front and Rear Service Brake Apply Accumulators Pressure Test and Charge Procedure
Service Brake Valve Test
Steering Relief Valve Pressure Test and Adjustment
Steering Cylinder Leakage Test
Secondary Steering Pump Residual and Compensator Valves Test and Adjustment
Dump Body Lower Circuit Relief Valve Test
Dump Body Heat Diverter Valve Pressure Test
Pilot Pressure Regulating Valve Test and Adjustment
Heating and Air Conditioning
Theory of Operation
Air Conditioning System Cycle of Operation
Heater Core Operation
Diagnostic Information
Air Conditioner and Heater Component Location
Air Conditioning System Does Not Operate
Air Conditioning System Does Not Operate Diagnostic Procedure
Air Conditioner Does Not Cool Interior of Cab
Air Conditioner Does Not Cool Interior of Cab Diagnostic Procedure
Air Conditioner Runs Constantly, Too Cold
Air Conditioner Runs Constantly, Too Cold Diagnostic Procedure
Interior Windows Continue to Fog
Interior Windows Continue to Fog Diagnostic Procedure
Heater System Does Not Operate
Heater System Does Not Operate Diagnostic Procedure
Heater Does Not Warm Interior of Cab
Heater Does Not Warm Interior of Cab Diagnostic Procedure
Tests
Refrigerant Cautions and Proper Handling
Air Conditioner and Heater Operational Checks
R134a Air Conditioning System Test
Operating Pressure Diagnostic Chart
Air Conditioner Freeze Control Switch Test
Air Conditioner Compressor Clutch Test
Air Conditioner High/Low Pressure Switch Test
Air Conditioner Expansion Valve Test
Blower Motor Resistor/Thermofuse Test
Blower Motor Test
Expansion Valve Bench Test
Refrigerant Leak Test

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