John Deere 335C, 437C Knuckleboom Log Loader Operator Manual OMT240300

Description

• Model List:
  • 335C Knuckleboom Log Loader
  • 437C Knuckleboom Log Loader

• 1. Contents
• 1.1. Safety Safety and Operator Conveniences
• 1.1.1. Safety and Operator Convenience Features
• 1.2. Safety General Precautions
• 1.2.1. Information for European Union Directives Compliance
• 1.2.2. Recognize Safety Information
• 1.2.3. Follow Safety Instructions
• 1.2.4. Operate Only If Qualified
• 1.2.5. Wear Protective Equipment
• 1.2.6. Avoid Unauthorized Machine Modifications
• 1.2.7. Inspect Machine
• 1.2.8. Stay Clear of Moving Parts
• 1.2.9. Avoid HighPressure Oils
• 1.2.10. Avoid HighPressure Fluids
• 1.2.11. Beware of Exhaust Fumes
• 1.2.12. Prevent Fires
• 1.2.13. In Case of Machine Fire
• 1.2.14. Prevent Battery Explosions
• 1.2.15. Handle Chemical Products Safely
• 1.2.16. Dispose of Waste Properly
• 1.2.17. Prepare for Emergencies
• 1.2.18. Clean Trash from Machine
• 1.3. Safety Operating Precautions
• 1.3.1. Use Steps and Handholds Correctly
• 1.3.2. Start Only From Operators Seat
• 1.3.3. Use and Maintain Seat Belt
• 1.3.4. Prevent Unintended Machine Movement
• 1.3.5. Avoid Work Site Hazards
• 1.3.6. Use Special Care When Operating Loader
• 1.3.7. Keep Riders Off Machine
• 1.3.8. Avoid Machine Tip Over
• 1.3.9. Use Care When Swinging Machine
• 1.3.10. Operate Hoist (Boom) With Care
• 1.3.11. Avoid Power Lines
• 1.3.12. Add and Operate Attachments Safely
• 1.3.13. Inspect and Maintain FOPS/OFPS
• 1.4. Safety Maintenance Precautions
• 1.4.1. Park And Prepare For Service Safely
• 1.4.2. Service Machines Safely
• 1.4.3. Service Cooling System Safely
• 1.4.4. Remove Paint Before Welding or Heating
• 1.4.5. Make Welding Repairs Safely
• 1.4.6. Drive Metal Pins Safely
• 1.5. Safety Safety Signs
• 1.5.1. Safety Signs
• 1.6. Operation Operators Station
• 1.6.1. Operators Controls and Instruments
• 1.6.2. Ignition Switch
• 1.6.3. Engine Speed Switch
• 1.6.4. Horn Button
• 1.6.5. Switches
• 1.6.6. Indicator Lights
• 1.6.7. Swing Control Pedal
• 1.6.8. Joysticks
• 1.6.9. Dome Light
• 1.6.10. Adjusting Mechanical Suspension Seat
• 1.6.11. Adjusting Air Suspension Seat (If Equipped)
• 1.6.12. Pilot Reset Switch
• 1.6.13. Air Conditioner / Heater Controls
• 1.6.14. Volt Outlets
• 1.6.15. AM/FM Stereo CD Player
• 1.6.16. CB / 2Way Radio Mounting Plate and Storage Shelf
• 1.6.17. Fuses and Circuit Breakers
• 1.6.18. Secondary Exit Tool
• 1.6.19. Fire Extinguisher
• 1.6.20. Floor Mat
• 1.6.21. Rear Pull Down Shade (If Equipped)
• 1.7. Operation Operating the Machine
• 1.7.1. Knuckleboom Log Loader Component Locations
• 1.7.2. Optional Attachments
• 1.7.3. PreStart Checks
• 1.7.4. Engine Speed Switch
• 1.7.5. Engine Breakin Period
• 1.7.6. Normal Engine Starting
• 1.7.7. Cold Weather WarmUp
• 1.7.8. Stopping the Engine
• 1.7.9. Loader Operation General
• 1.7.10. Stabilizers Raise/Lower
• 1.7.11. Upperstructure Rotation
• 1.7.12. Hoist (Boom) Raise/Lower
• 1.7.13. Stick (Arm) Raise/Lower
• 1.7.14. Grapple Open/Close
• 1.7.15. Grapple Rotate
• 1.7.16. Transporting the Log Loader
• 1.7.17. Manual Lowering of Hoist (Boom)335C Only
• 1.7.18. Manual Lowering of Hoist (Boom)437C Only
• 1.8. Maintenance Machine
• 1.8.1. Diesel Engine BreakIn Oil
• 1.8.2. Diesel Engine Oil
• 1.8.3. Swing Gearbox Oil
• 1.8.4. Hydraulic System Oil
• 1.8.5. Diesel Fuel
• 1.8.6. Biodiesel Fuel
• 1.8.7. Low Sulfur Diesel Fuel Conditioner
• 1.8.8. Handling and Storing Diesel Fuel
• 1.8.9. Diesel Engine Coolant
• 1.8.10. Supplemental Coolant Additives
• 1.8.11. Lubricant Storage
• 1.8.12. Alternative and Synthetic Lubricants
• 1.8.13. Mixing of Lubricants
• 1.8.14. Checking Skylight Regularly
• 1.9. Maintenance Periodic Maintenance
• 1.9.1. Service Your Machine at Specified Intervals
• 1.9.2. Check the Hour Meter Regularly
• 1.9.3. Use Correct Fuels and Lubricants
• 1.9.4. Prepare Machine for Maintenance
• 1.9.5. Maintenance and Repair Record Keeping System
• 1.9.6. Fluid Analysis Program Test Kits and 3Way Coolant Test Kit
• 1.9.7. Fuel Tank
• 1.9.8. Periodic Maintenance Table
• 1.10. Maintenance As Required
• 1.10.1. Check/Change Fresh Air Filter
• 1.10.2. Check/Change Recirculation Air Filter
• 1.10.3. Check Engine Air Filters and Dust Valve
• 1.11. Maintenance Every 10 Hours or Daily
• 1.11.1. Inspect Grapple and Lubricate Pins and Rotator
• 1.11.2. Lubricate Hoist (Boom), Stick (Arm) and Cylinder Pivots
• 1.11.3. Check Windshield Washer Fluid Level
• 1.11.4. Lubricate Swing Bearing and Pinion
• 1.11.5. Check Hydraulic Oil Level
• 1.11.6. Check and Clean Radiator and Oil Cooler Fins
• 1.11.7. Check Engine Coolant Level
• 1.11.8. Check Engine Oil Level
• 1.11.9. Check and Drain Fuel/Water Separator
• 1.11.10. Check Swing Gearbox Oil Level
• 1.11.11. Lubricate Stabilizer and Cylinder Pins
• 1.11.12. Check Fire Extinguisher
• 1.12. Maintenance Initial Service 250 Hours
• 1.12.1. Change Engine BreakIn Oil and Replace Filter
• 1.12.2. Change Swing Gearbox Oil
• 1.13. Maintenance Every 250 Hours
• 1.13.1. Change Engine Oil and Filter
• 1.13.2. Change Engine Fuel Filter
• 1.14. Maintenance Every 500 Hours
• 1.14.1. Change Pilot Inline Filter
• 1.14.2. Change Hydraulic Oil Return Filters
• 1.14.3. Change Engine Air Filters
• 1.14.4. Check Engine Fan Belt Tension
• 1.14.5. Change Fuel/Water Separator Element
• 1.14.6. Check Swing Bearing Mounting Cap Screws
• 1.15. Maintenance Every 2000 Hours
• 1.15.1. Change Engine Coolant and Flush Cooling System
• 1.15.2. Change Swing Gearbox Oil
• 1.15.3. Change Hydraulic Oil
• 1.15.4. Clean Case Drain Return Screen
• 1.15.5. Change Hydraulic Tank Breather Filter
• 1.16. Maintenance Every 4500 Hours
• 1.16.1. Change Engine Crankshaft Dampener
• 1.17. Miscellaneous Machine
• 1.17.1. Installation of Knuckleboom Log Loader on Trailer
• 1.17.2. Cooling System Pressure Test
• 1.17.3. Check Operation of Engine Gauges and Warning Lights
• 1.17.4. Drain Water and Sediment from Fuel Tank
• 1.17.5. Fuel System Bleeding
• 1.17.6. Battery Disconnect Switch
• 1.17.7. Check Battery Electrolyte Level
• 1.17.8. Using Battery Charger
• 1.17.9. Using Booster Batteries12 Volt System
• 1.17.10. Rear Lights Package (If Equipped)
• 1.17.11. Clean External Surfaces and Engine Compartment
• 1.17.12. Check and Clean Shroud
• 1.17.13. Inspecting and Cleaning Windows
• 1.17.14. Check Swing Gearbox Mounting Cap Screw Torque
• 1.17.15. Check Engine Mounting Cap Screw Torque
• 1.17.16. Check Pump Mounting Cap Screw Torque
• 1.17.17. Check Hoist (Boom) Pin Nut and Cylinder Pin Retaining Cap Screw Torque
• 1.17.18. Check Stabilizer Pin Nut and Cylinder Pin Retaining Cap Screw Torque
• 1.17.19. Check Heel Mounting Cap Screw Torque
• 1.18. Miscellaneous Operational Checkout
• 1.18.1. Operational Checkout
• 1.18.2. Inspection
• 1.18.3. Gauges and Indicators
• 1.18.4. Controls
• 1.19. Miscellaneous Troubleshooting
• 1.19.1. General Troubleshooting
• 1.19.2. Diagnose Engine
• 1.19.3. Diagnose Electrical System
• 1.19.4. Diagnose Hydraulic System
• 1.20. Miscellaneous Storage
• 1.20.1. Prepare Machine for Storage
• 1.20.2. Monthly Storage Procedure
• 1.21. Miscellaneous Serial Numbers
• 1.21.1. Model and Serial Number Record
• 1.21.2. Keep Proof of Ownership
• 1.21.3. Keep Machines Secure
• 1.22. Miscellaneous Specifications
• 1.22.1. Machine Specifications
• 1.22.2. Engine Specifications
• 1.22.3. Drain and Refill Capacities
• 1.22.4. Conversion Table for Pressures
• 2. Page Numbers
• 2.1. Section 11
• 2.2. Section 12