John Deere 490Plus Rotary Harvesting Unit Operator Manual OMLCA118535

Description

• Model List:
  • 490Plus Rotary Harvesting Unit

• 1. Contents
• 1.1. Predelivery Inspection
• 1.1.1. Predelivery Checklist
• 1.1.2. Delivery Checklist
• 1.1.3. AfterSale Checklist
• 1.2. Identification View
• 1.2.1. Identification View
• 1.2.2. Recognize Safety Information
• 1.2.3. Follow Safety Instructions
• 1.2.4. Understand Signal Words
• 1.2.5. Observe Road Traffic Regulations
• 1.2.6. Operator Ability
• 1.2.7. Use Safety Lights and Devices
• 1.2.8. Prepare for Emergencies
• 1.2.9. Wear Protective Clothing
• 1.2.10. Check Machine Safety
• 1.2.11. Avoid Entanglement
• 1.2.12. Guards and Shields
• 1.2.13. Stay Clear of Harvesting Unit
• 1.2.14. Keep Hands Away From Knives
• 1.2.15. Store Attachments Safely
• 1.2.16. Practice Safe Maintenance
• 1.2.17. Stay Clear of Rotating Drivelines
• 1.2.18. Service Machines Safely
• 1.2.19. Support Machine Properly
• 1.2.20. Avoid HighPressure Fluids
• 1.2.21. Transport with Harvesting Unit Installed
• 1.2.22. Ballasting for Safe Ground Contact
• 1.2.23. Remove Paint Before Welding or Heating
• 1.2.24. Avoid HighPressure Jet on Safety Decals
• 1.2.25. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.2.26. Protect Against Noise
• 1.2.27. Park Machine Safely
• 1.2.28. Use Proper Tools
• 1.3. Safety Decals
• 1.3.1. Pictorial Safety Signs
• 1.3.2. Replace Safety Signs
• 1.3.3. Operators Manual
• 1.3.4. Repair and Maintenance
• 1.3.5. Rotating Blades
• 1.3.6. Folding Area
• 1.3.7. Stay Clear of Rotary Harvesting Unit
• 1.3.8. Rotating Drums
• 1.3.9. Foldable Frame
• 1.3.10. Foldable Feed Bars
• 1.3.11. Rotating Driveline
• 1.3.12. Input Transmission
• 1.3.13. Hydraulic Lines
• 1.4. Haulage
• 1.4.1. Haulage With a Forklift General
• 1.4.2. Loading with a Crane (Headers up to Serial No. 135629)
• 1.4.3. Loading with a Crane (Headers Starting with Serial No. 135630)
• 1.4.4. Secure the Rotary Harvesting Unit for Transport (Lashing Points)
• 1.5. Preparing the Rotary Harvesting Unit
• 1.5.1. Unpacking
• 1.5.2. Remove the Transport Pallet
• 1.5.3. Set Jackstands in Operating Position (Headers up to Serial No. 135629)
• 1.6. Attaching to a 8000 and 9000 Series Forage Harvester
• 1.6.1. Compatibility Chart
• 1.6.2. Attach the Rotary Harvesting Unit
• 1.6.3. Detach the Rotary Harvesting Unit
• 1.7. Transport
• 1.7.1. Transport Information
• 1.7.2. Folding the Rotary Harvesting Unit
• 1.7.3. Driving on Public Roads (Rotary Harvesting Units with Comfort Support Wheel)
• 1.7.4. Driving on Public Roads (Rotary Harvesting Units without Comfort Support Wheel)
• 1.8. Operating the Rotary Harvesting Unit
• 1.8.1. Rotary Harvesting Unit Method of Operation
• 1.8.2. Operating the Rotary Harvesting Unit General Use
• 1.8.3. Clearing Blockages
• 1.8.4. Header Drive Speed Control
• 1.8.5. Harvesting
• 1.8.6. Hydraulic System
• 1.9. Troubleshooting
• 1.9.1. lus Rotary Harvesting Unit
• 1.10. Lubrication and Periodic Service
• 1.10.1. Service Intervals
• 1.10.2. Multipurpose Extreme Pressure (EP) Grease
• 1.10.3. LowViscosity Grease for Gears
• 1.10.4. Gear Oil
• 1.10.5. Main Drive Friction Clutch Coolant
• 1.10.6. Alternative and Synthetic Lubricants
• 1.10.7. Mixing of Lubricants
• 1.10.8. Lubricant Storage
• 1.10.9. Use Genuine John Deere Parts
• 1.10.10. At the Start of Every Harvesting Season
• 1.10.11. At the Start of Every Harvesting SeasonSpherical Collar Bolts
• 1.10.12. At the Start of Every Harvesting SeasonGearbox Mounting Flange Attaching Screws
• 1.10.13. Overview of Transmissions and Oil Levels at the Rotary Harvesting Unit
• 1.10.14. Every 10 HoursCleaners and Blade Rotor Segments
• 1.10.15. Every 10 HoursBalancing Weights
• 1.10.16. Every 50 HoursAutomatic Driveline Coupler (Optional)
• 1.10.17. Every 50 HoursClaw Couplings
• 1.10.18. Every 50 HoursHydraulic Cylinder Lower Pin and Hinges
• 1.10.19. Every 50 HoursSpringLoaded Pins
• 1.10.20. Every 50 HoursOuter Unit Hinges
• 1.10.21. Every 50 HoursFolding Cylinder
• 1.10.22. Every 50 HoursLocking Pawls
• 1.10.23. Every 2 or 3 YearsMain Drive Friction Clutch Coolant
• 1.10.24. After Each Harvesting Season
• 1.11. Service
• 1.11.1. Metric Bolt and Screw Torque Values
• 1.11.2. Relieving Pressure at the Slip Clutches on the Main Drive
• 1.11.3. Disassemble Slip Clutch
• 1.11.4. Disassembling Automatic Driveline Coupler
• 1.11.5. Installing Automatic Driveline Coupler
• 1.11.6. Installing New Rotating Blades
• 1.11.7. Adjusting Gatherer Points
• 1.11.8. Checking Adjustment of Scrapers (Inner Drums)
• 1.11.9. Checking Adjustment of Scrapers (Outer Drums)
• 1.11.10. Checking Cleaners
• 1.11.11. Cleaning Rotary Harvesting Unit
• 1.12. Storage
• 1.12.1. Storing at End of Harvesting Season
• 1.12.2. Start of New Season
• 1.13. Specifications
• 1.13.1. Machine Design Life
• 1.13.2. lus Rotary Harvesting Unit
• 1.13.3. Sound Level
• 1.13.4. EU Declaration of Conformity
• 1.13.5. UK Declaration of Conformity
• 1.14. Serial Number
• 1.14.1. Rotary Harvesting Unit Serial Number Plate
• 1.14.2. Serial Number
• 1.15. John Deere Service Keeps You on the Job
• 1.15.1. John Deere Parts
• 1.15.2. The Right Tools
• 1.15.3. WellTrained Technicians
• 1.15.4. Prompt Service
• 2. Page Number
• 2.1. Section CLIST
• 2.2. Section 00
• 2.3. Section 05
• 2.4. Section 10
• 2.5. Section 15
• 2.6. Section 20
• 2.7. Section 35
• 2.8. Section 40
• 2.9. Section 45
• 2.10. Section 50
• 2.11. Section 55
• 2.12. Section 60
• 2.13. Section 65
• 2.14. Section 70
• 2.15. Section 75
• 2.16. Section IBC