John Deere 4MQ-1 (CP20) Pull-Type Cotton Harvester Operator Manual OMKK25909

Description

• Model List:
  • 4MQ-1 (CP20) Pull-Type Cotton Harvester

• 1. Contents
• 1.0.1. Recognize Safety Information
• 1.0.2. Understand Signal Words
• 1.0.3. Follow Safety Instructions
• 1.0.4. Replace Safety Signs
• 1.0.5. Operate Picker Safely
• 1.0.6. Use Handholds and Steps
• 1.0.7. Keep Riders Off Machine
• 1.0.8. Stay Clear of Rotating Drivelines
• 1.0.9. Service Drive Belts Safely
• 1.0.10. Avoid Entanglement
• 1.0.11. Avoid Contact With Moving Parts
• 1.0.12. Avoid Electrical Power Lines
• 1.0.13. Avoid TipOver
• 1.0.14. Prepare for Emergencies
• 1.0.15. Fire Prevention
• 1.0.16. In Case of Fire
• 1.0.17. Dry Chemical Fire Extinguisher Location
• 1.0.18. Wear Protective Clothing
• 1.0.19. Handle Chemical Products Safely
• 1.0.20. Transport Safely
• 1.0.21. Observe Maximum Transport Speed
• 1.0.22. Use Safety Lights and Devices
• 1.0.23. Perform Maintenance Safely
• 1.0.24. Practice Safe Maintenance
• 1.0.25. Work In Ventilated Area
• 1.0.26. Remove Paint Before Welding or Heating
• 1.0.27. Avoid Heating Near Pressurized Fluid Lines
• 1.0.28. Avoid HighPressure Fluids
• 1.0.29. Service Tires Safely
• 1.0.30. Support Machine Properly
• 1.0.31. Use Proper Lifting Equipment
• 1.0.32. Dispose of Waste Properly
• 1.0.33. Avoid Backover Accidents
• 1.0.34. Use Proper Tools
• 1.0.35. Using Compressed Air For Cleaning
• 1.0.36. Protect Against Noise
• 1.1. Safety Signs
• 1.1.1. Machine Front
• 1.1.2. Machine Right
• 1.1.3. Machine Rear
• 1.2. Safety Features
• 1.2.1. Safety Features
• 1.3. Preparing The Tractor
• 1.3.1. Use Your Tractor Operators Manual
• 1.3.2. Tractor Requirements
• 1.3.3. Checking Ballast and Tire Inflation
• 1.3.4. Adjusting Tractor Wheel Spacing
• 1.3.5. Preparing Hydraulic System
• 1.3.6. Stay Clear of Rotating Drivelines
• 1.3.7. Preparing Tractor Power TakeOff System
• 1.3.8. Positioning Drawbar
• 1.3.9. Adjusting TwoPoint Hitch
• 1.3.10. Installing Sway Chain Bracket China 5B Tractor
• 1.3.11. Installing Stabilizer Linkages
• 1.3.12. Installing Picker Control Panel
• 1.3.13. China 5B Tractor Harness Kit
• 1.3.14. China 5B Cab Tractor Harness Kit
• 1.3.15. China 5E Cab Tractor Harness Kit
• 1.3.16. Install Harness Kit China 5B Tractor
• 1.3.17. Install Harness Kit China 5B Cab Tractor
• 1.3.18. Install Harness Kit China 5E Cab Tractor
• 1.4. Preparing The Machine
• 1.4.1. Preoperational Service
• 1.4.2. Adjust Moistener Columns
• 1.4.3. Adjust Doffer Height
• 1.4.4. Adjust Pressure Plate Clearance
• 1.4.5. Adjust Pressure Plate Spring Tension
• 1.4.6. Fill Solution Tank
• 1.4.7. Preoperational Checkout
• 1.4.8. Checking Wheel Bolts And Bearings
• 1.4.9. Checking Tire Inflation Pressure
• 1.4.10. Adjusting Row Spacing
• 1.5. Attaching and Detaching
• 1.5.1. Attaching Cotton Picker TwoPoint Hitch to Tractor Draft Link Hitch
• 1.5.2. Assembling Main Driveline Telescoping Shaft (If Necessary)
• 1.5.3. Attaching Main Driveline to Tractor PTO
• 1.5.4. Connecting Picker Chassis Wiring Harness to Tractor
• 1.5.5. Checking Tail and Warning Light Operation
• 1.5.6. Connecting Picker Hydraulic Hoses to Tractor Hydraulic System
• 1.5.7. Detaching Cotton Picker From Tractor
• 1.6. Transporting Machine
• 1.6.1. Keep Riders Off Machine
• 1.6.2. Preparing Cotton Picker for Transport
• 1.6.3. Transporting the Cotton Picker
• 1.7. Operating the Machine
• 1.7.1. Operate Machine Safely
• 1.7.2. Keep Riders Off Machine
• 1.7.3. Preparing Machine for Field Operation
• 1.7.4. Starting Fan and Picking Unit
• 1.7.5. Adjusting Picking Unit Speed
• 1.7.6. Raising and Lowering Picking Unit
• 1.7.7. Adjusting Row Unit Picking Height
• 1.7.8. Picking Cotton
• 1.7.9. Reacting to a Plugged Picking Unit
• 1.7.10. Unplugging a Picking Unit
• 1.7.11. Unloading Basket
• 1.7.12. Operating Inspection Bypass System
• 1.7.13. Stopping Machine
• 1.7.14. Parking Machine
• 1.8. Moistener System
• 1.8.1. Moistener System Component Location
• 1.8.2. Moistener System Operation
• 1.8.3. Cold Weather Operation
• 1.8.4. Moistener Column
• 1.8.5. Checking Moistener Column Height
• 1.8.6. Adjusting Moistener Column Height
• 1.8.7. Checking Moistener Column Position
• 1.8.8. Adjusting Moistener Column Position
• 1.8.9. Filling Moistener System Tank
• 1.8.10. Using John Deere Spindle Cleaner
• 1.8.11. Storing John Deere Spindle Cleaner
• 1.8.12. Using John Deere Wetting Agent
• 1.8.13. Adjusting Solution Pressure
• 1.8.14. Using Moistener Flush System
• 1.8.15. Cleaning Main Solution Strainer
• 1.8.16. Cleaning Nozzles
• 1.8.17. Replacing Moistener Column Pads
• 1.8.18. Reacting to Spindle Buildup
• 1.9. Picking Unit
• 1.9.1. Adjusting Picking Unit Tilt
• 1.9.2. Removing Crop Guide Tunnel
• 1.9.3. Adjusting Stalklifters
• 1.9.4. Adjusting Lower Plant Guides
• 1.9.5. Adjusting Grid Bars
• 1.9.6. Adjusting Pressure Plate Clearance
• 1.9.7. Adjusting Pressure Plate Spring Tension
• 1.9.8. Scrapping Plates (Attachment)
• 1.9.9. Checking Doffer Column Height
• 1.9.10. Adjusting Doffer HeightNormal Conditions
• 1.9.11. Adjusting Doffer HeightExtreme Conditions
• 1.9.12. Replacing Spindles
• 1.9.13. Replacing Picker Bars
• 1.9.14. Removing Doffer Column
• 1.9.15. Installing Doffer Column
• 1.9.16. Adjusting Doffer Column Tilt
• 1.10. Air System
• 1.10.1. Adjusting Cotton Fan Belt Tension
• 1.10.2. Unloading Basket
• 1.10.3. Using Basket Lift Hooks
• 1.11. Electrical System
• 1.11.1. Replacing Turn Signal and Tail Light Bulbs
• 1.12. Wheels and Tires
• 1.12.1. Tire Safety
• 1.12.2. Checking Tires
• 1.12.3. Checking Wheel Bolts And Bearings
• 1.12.4. Using Jack Stand
• 1.13. Lubricants
• 1.13.1. Hydraulic Oils
• 1.13.2. Picker Bar and Spindle Lubricants
• 1.13.3. Gear Case LubricantOil Type
• 1.13.4. Alternative and Synthetic Lubricants
• 1.13.5. Lubricant Storage
• 1.14. Lubrication and Maintenance
• 1.14.1. Prepare Machine For Maintenance
• 1.14.2. Dispose of Waste Properly
• 1.14.3. Using HighPressure Washers
• 1.14.4. Service Machine at Specified Intervals
• 1.14.5. Service Interval Chart
• 1.14.6. Every 5 Hours of Operation
• 1.14.7. Every 10 Hours of Operation
• 1.14.8. Every 50 Hours of Operation
• 1.14.9. Every 100 Hours of Operation
• 1.14.10. Every Year
• 1.15. Troubleshooting
• 1.15.1. Additional Service Information
• 1.15.2. Picking Unit
• 1.15.3. Inspection Bypass System
• 1.16. Storage
• 1.16.1. Preparing Machine for Storage
• 1.16.2. Removing Machine from Storage
• 1.17. Torque Charts
• 1.17.1. Metric Bolt and Screw Torque Values
• 1.17.2. Unified Inch Bolt and Screw Torque Values
• 1.17.3. Face Seal Fittings Assembly and InstallationAll Pressure Applications
• 1.17.4. Metric Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
• 1.17.5. SAE Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
• 1.18. Specifications
• 1.18.1. Tractor Power Requirements
• 1.18.2. Machine Specifications
• 1.18.3. Dimensions
• 1.18.4. Keep Machines Secure
• 1.18.5. Keep Proof of Ownership
• 1.19. Machine Identification Numbers and Wear Parts List
• 1.19.1. Identification Number
• 1.19.2. Machine Identification Plate
• 1.19.3. Wear Parts List
• 1.20. John Deere Service Keeps You on the Job
• 1.20.1. John Deere Parts
• 1.20.2. The Right Tools
• 1.20.3. WellTrained Technicians
• 1.20.4. Prompt Service
• 1.20.5. John Deere (Ningbo) Agricultural Machinery Co., Ltd.
• 2. Page Number
• 2.1. Section 05
• 2.2. Section 10
• 2.3. Section 15
• 2.4. Section 20
• 2.5. Section 25
• 2.6. Section 30
• 2.7. Section 35
• 2.8. Section 40
• 2.9. Section 45
• 2.10. Section 50
• 2.11. Section 55
• 2.12. Section 60
• 2.13. Section 65
• 2.14. Section 70
• 2.15. Section 75
• 2.16. Section 80
• 2.17. Section 85
• 2.18. Section 90
• 2.19. Section 95
• 2.20. Section 100
• 2.21. Section 105