John Deere 535 Series II Log Loader Operator Manual OMF389371

Description

• Model List:
  • 535 Series II Log Loader

• 1. Contents
• 1.1. Safety Safety and Operator Conveniences
• 1.1.1. Log Loader Safety and Operator Convenience Features
• 1.2. Safety General Precautions
• 1.2.1. Recognize Safety Information
• 1.2.2. Follow Safety Instructions
• 1.2.3. Operate Only If Qualified
• 1.2.4. Wear Protective Equipment
• 1.2.5. Avoid Unauthorized Machine Modifications
• 1.2.6. Inspect Machine
• 1.2.7. Stay Clear of Moving Parts
• 1.2.8. Avoid HighPressure Oils
• 1.2.9. Avoid HighPressure Fluids
• 1.2.10. Beware of Exhaust Fumes
• 1.2.11. Prevent Fires
• 1.2.12. Prevent Battery Explosions
• 1.2.13. Handle Chemical Products Safely
• 1.2.14. Dispose of Waste Properly
• 1.2.15. Prepare for Emergencies
• 1.3. Safety Operating Precautions
• 1.3.1. Use Steps and Handholds Correctly
• 1.3.2. Start Only From Operators Seat
• 1.3.3. Use and Maintain Seat Belt
• 1.3.4. Prevent Unintended Machine Movement
• 1.3.5. Avoid Work Site Hazards
• 1.3.6. Use Special Care When Operating Loader
• 1.3.7. Keep Riders Off Machine
• 1.3.8. Avoid Machine Tip Over
• 1.3.9. Use Care When Swinging Machine
• 1.3.10. Add and Operate Attachments Safely
• 1.4. Safety Maintenance Precautions
• 1.4.1. Park And Prepare For Service Safely
• 1.4.2. Service Cooling System Safely
• 1.4.3. Remove Paint Before Welding or Heating
• 1.4.4. Make Welding Repairs Safely
• 1.4.5. Drive Metal Pins Safely
• 1.4.6. Service Accumulator Systems Safely
• 1.5. Safety Safety Signs
• 1.5.1. Log Loader Safety Signs
• 1.6. Operation Operators Station
• 1.6.1. Operators Compartment Component Locator
• 1.6.2. Battery Disconnect Switch
• 1.6.3. Ignition Switch
• 1.6.4. Throttle Switch
• 1.6.5. Horn Button
• 1.6.6. Switches
• 1.6.7. Indicator Lights
• 1.6.8. Swing Control Pedal
• 1.6.9. Joysticks
• 1.6.10. Interior Light
• 1.6.11. Cab Air Circulation Fan
• 1.6.12. Adjusting Manual Suspension Seat
• 1.6.13. Pilot Shutoff Whisker Switch
• 1.6.14. Pilot Shutoff Armrest Switch
• 1.6.15. AC/Heater Controls Option
• 1.6.16. Lighter and Powerpoint Socket
• 1.6.17. AM/FM Radio
• 1.6.18. CB Radio
• 1.6.19. Fuses and Circuit Breakers
• 1.6.20. Secondary Exit
• 1.7. Operation Operating the Machine
• 1.7.1. Log Loader Component Locator
• 1.7.2. Optional Attachments
• 1.7.3. PreStart Checks
• 1.7.4. Throttle Switch
• 1.7.5. Normal Engine Starting Above 0C (32F)
• 1.7.6. Using a Battery Charger
• 1.7.7. Cold Weather WarmUp
• 1.7.8. Stopping the Engine
• 1.7.9. Loader Operation General
• 1.7.10. Stabilizers Raise/Lower
• 1.7.11. Turntable Rotation
• 1.7.12. Main Boom Raise/Lower
• 1.7.13. Stick Boom Raise/Lower
• 1.7.14. Grapple Open/Close
• 1.7.15. Grapple Rotate
• 1.7.16. Transporting the Log Loader
• 1.7.17. Manual Lowering of Main Boom
• 1.8. Maintenance Machine
• 1.8.1. Fluids and Lubricants Specifications Table
• 1.8.2. Breakin Engine Oil
• 1.8.3. Diesel Engine Oil
• 1.8.4. Swing Gearbox Oil
• 1.8.5. Hydraulic System Oil
• 1.8.6. Diesel Fuel
• 1.8.7. BioDiesel Fuel
• 1.8.8. Low Sulfur Diesel Fuel Conditioner
• 1.8.9. Diesel Fuel Storage
• 1.8.10. Diesel Engine Coolant
• 1.8.11. Supplemental Coolant Additives
• 1.8.12. Lubricant Storage
• 1.8.13. Alternative and Synthetic Lubricants
• 1.8.14. Mixing of Lubricants
• 1.8.15. Checking Skylight Regularly
• 1.8.16. Use Proper Trailer Tires
• 1.9. Maintenance Periodic Maintenance
• 1.9.1. Service Your Machine at Specified Intervals
• 1.9.2. Check the Hour Meter Regularly
• 1.9.3. Use Correct Fuels and Lubricants
• 1.9.4. Prepare Machine for Maintenance
• 1.9.5. Conversion Table for Pressures
• 1.9.6. Engine Break in Period
• 1.9.7. Maintenance and Repair Record Keeping System
• 1.9.8. Fluid Analysis Program Test Kits and 3Way Coolant Test Kit
• 1.9.9. Periodic Maintenance Table
• 1.10. Maintenance As Required
• 1.10.1. Check Air Filter Restriction Indicator
• 1.10.2. Check Fire Extinguisher
• 1.10.3. Drain Water and Sediment from Fuel Tank
• 1.10.4. Check and Drain Fuel/Water Separator
• 1.11. Maintenance Every 10 Hours or Daily
• 1.11.1. Check Engine Oil Level
• 1.11.2. Check Engine Air Filters and Ducting
• 1.11.3. Check Engine Coolant Level
• 1.11.4. Check Fuel/Water Separator
• 1.11.5. Check Hydraulic Oil Level
• 1.11.6. Check Windshield Washer Fluid Level
• 1.11.7. Check Hydraulic Filter Indicator
• 1.11.8. Check Swing Gearbox Oil Level
• 1.11.9. Lubricate Grapple
• 1.11.10. Lubricate Ring Gear and Turntable Bearing
• 1.11.11. Lubricate Boom and Cylinder Pivots
• 1.11.12. Lubricate Stabilizer and Cylinder Pins
• 1.11.13. Check Engine Gauges
• 1.11.14. Clean External Surfaces and Engine Compartment
• 1.11.15. Check and Clean Radiator and Oil Cooler Fins
• 1.11.16. Fill Fuel Tank
• 1.11.17. Check and Clean Shroud
• 1.12. Maintenance Every 50 Hours or Weekly
• 1.12.1. Check Fire Extinguisher
• 1.12.2. Check Pump Mounting Bolts Torque
• 1.12.3. Check Engine Mounting Bolts Torque
• 1.12.4. Check Boom and Cylinder Pin Retainers Torque
• 1.12.5. Check Stabilizer and Cylinder Pin Retainers Torque
• 1.12.6. Check Loader Mounting Bolts Torque
• 1.12.7. Check Heel Mounting Bolts Torque
• 1.12.8. Lubricate Grapple Rotator
• 1.13. Maintenance Initial Service 100 Hours
• 1.13.1. Change Engine Oil and Filter
• 1.13.2. Change Swing Gearbox Oil
• 1.14. Maintenance Every 100 Hours
• 1.14.1. Check Seat Belt and Belt Support
• 1.14.2. Check Battery Electrolyte Level
• 1.14.3. Check Swing Gearbox Mounting Cap Screws Torque
• 1.15. Maintenance Every 250 Hours
• 1.15.1. Change Engine Oil and Filter
• 1.15.2. Change Engine Fuel Filter
• 1.15.3. Drain Water and Sediment from Fuel Tank
• 1.15.4. Change Hydraulic Oil Return Filters
• 1.15.5. Clean Muffler
• 1.16. Maintenance Every 500 Hours
• 1.16.1. Change Engine Air Filters
• 1.16.2. Change Fuel/Water Separator Element
• 1.16.3. Visually Check Turntable Bearing Mounting Cap Screws
• 1.16.4. Check Engine Fan Belt Tension
• 1.17. Maintenance Every 1000 Hours
• 1.17.1. Change Swing Gearbox Oil
• 1.18. Maintenance Every 2000 Hours
• 1.18.1. Change Engine Coolant and Flush Cooling System
• 1.18.2. Change Hydraulic Oil
• 1.18.3. Check Engine Fan Belt and Tensioner
• 1.19. Maintenance Every 4500 Hours
• 1.19.1. Replace Engine Crankshaft Dampener
• 1.20. Miscellaneous Machine
• 1.20.1. Change Hydraulic Pilot Pressure Filter
• 1.20.2. Installation of Log Loader on Trailer
• 1.20.3. Cooling System Pressure Test
• 1.20.4. Fuel System Bleeding
• 1.20.5. Inspecting and Cleaning Windows
• 1.21. Miscellaneous Operational Checkout
• 1.21.1. Operational Checkout
• 1.21.2. Inspection
• 1.21.3. Gauges and Indicators
• 1.21.4. Controls
• 1.22. Miscellaneous Troubleshooting
• 1.22.1. General Troubleshooting
• 1.22.2. Diagnose Engine
• 1.22.3. Diagnose Electrical System
• 1.22.4. Diagnose Hydraulic System
• 1.23. Miscellaneous Storage
• 1.23.1. Storage
• 1.23.2. Monthly Storage
• 1.24. Miscellaneous Serial Numbers
• 1.24.1. Model and Serial Number Record
• 1.24.2. Keep Proof of Ownership
• 1.24.3. Keep Machines Secure
• 1.25. Miscellaneous Specifications
• 1.25.1. Log Loader Machine Dimensions
• 1.25.2. Specifications
• 2. Page Numbers
• 2.1. Section 11
• 2.2. Section 12