John Deere 690E LC Excavator Operator Manual OMT154565

• Model List:
  • 690E LC Excavator

Contents:
Safety
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
AVOID INJURY FROM BACKOVEACCIDENT-BEFORE MOVING MACHINE, BE SURE ALP
AVOID INJURY FROM ROLLAWAACCIDENT-TO PREVENT ROLLAWAY, ALWAYS MAKSURE
INSPECT MACHINE
USE HANDHOLDS AND STEPS
MOVE AND OPERATE MACHINE SAFELY
OPERATE ONLY FROM OPERATOR’S SEAT
OPERATE MACHINE SAFELY
DIG WITH CAUTION
OPERATE WITH CAUTION
AVOID TIPPING
AVOID POWER LINES
DRIVE MACHINE SAFELY
BEWARE OF EXHAUST FUMES
PARK MACHINE SAFELY
KEEP RIDERS OFF MACHINE
OPERATE ATTACHMENT SAFELY
HANDLE FLUIDS SAFELY-AVOID FIRES
PREPARE FOR EMERGENCIES
HANDLE STARTING FLUID SAFELY
CLEAN TRASH FROM MACHINE
PROTECT AGAINST FLYING DEBRIS
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
HANDLE CHEMICAL PRODUCTS SAFELY
WARN OTHERS OF SERVICE WORK
STAY CLEAR OF MOVING PARTS
SUPPORT MACHINE PROPERLY
SERVICE COOLING SYSTEM SAFELY
PRACTICE SAFE MAINTENANCE
REMOVE PAINT BEFORE WELDING OR HEATING
AVOID HEATING NEAR PRESSURIZED FLUID LINES
AVOID HIGH-PRESSURE FLUIDS
PREVENT BATTERY EXPLOSIONS
CLEAN THE MACHINE REGULARLY
STORE ATTACHMENTS SAFELY
DISPOSE OF WASTE PROPERLY
Safety Signs
Operator’s Station
PEDALS AND LEVERS
MONITOR PANEL AND SWITCH PANELS
MONITOR PANEL
ALTERNATOR INDICATOR
ENGINE OIL PRESSURE INDICATOR
AIR FILTER RESTRICTION INDICATOR
HYDRAULIC OIL FILTER RESTRICTION INDICATOR
COOLANT TEMPERATURE GAUGE AND COOLANT/HYDRAULIC OIL TEMPERATURE INDICATOR
FUEL GAUGE AND LOW FUEL LEVEL INDICATOR
ENGINE OIL LEVEL INDICATOR
COOLANT LEVEL INDICATOR
HYDRAULIC OIL LEVEL INDICATOR
HOUR METER
SWITCH PANEL 1
PRE-OPERATION LEVEL CHECK SWITCH
BUZZER AND BUZZER STOP SWITCH
WASHER SWITCH
WIPER SWITCH
LIGHTS
KEY SWITCH
SWITCH PANEL 2
REAR CONSOLE
HEATER
AIR FLOW VENTS
LEFT CONSOLE
CAB DOOR RELEASE LEVER
OPENING UPPER FRONT WINDOW
CLOSING UPPER FRONT WINDOW
REMOVING AND STORING LOWER FRONT WINDOW
OPENING SIDE WINDOWS
OPENING THE ROOF VENT
ADJUSTING THE SUSPENSION SEAT
CAB LIGHT
TOOLBOX (A)
Break-In
OBSERVE ENGINE OPERATION CLOSELY
EVERY 4 HOURS
EVERY 10 HOURS OR DAILY
AFTER THE FIRST 50 HOURS
AFTER THE FIRST 100 HOURS
Pre-Start Inspection
INSPECT MACHINE DAILY BEFORE STARTING
Operating the Engine
CHECK INSTRUMENTS BEFORE STARTING
PRE-OPERATION LEVEL CHECK
STARTING THE ENGINE
STARTING FLUID-IF EQUIPPE (COLD WEATHER STARTING AID)
USING COOLANT HEATER-IF EQUIPPED
USING BOOSTER BATTERIES-24 VOLT SYSTEM
CHECK INSTRUMENTS AFTER STARTING
WARMING MACHINE
COLD WEATHER WARM UP (BELOW 0C (32F))
STOPPING THE ENGINE
ADJUSTING ENGINE FOR HIGH ELEVATION
Driving the Machine
STEERING THE MACHINE USING PEDALS
STEERING THE MACHINE USING LEVERS
REMOVING PROPEL LEVERS
DRIVING 690E LC LONG FRONT
PROPEL SPEED SWITCHES
TRAVEL SPEEDS
TRAVEL ALARM
PARKING THE MACHINE
PARKING MACHINE DURING FREEZING WEATHER
LOCK ALL COMPARTMENTS
Operating the Machine
CONTROL LEVERS
CONVERTING CONTROL LEVERS TO JOHN DEERE PATTERN
CONTROL LEVERJOHN DEERE PATTERN
PILOT CONTROL SHUT-OFF LEVER
SWING BRAKE RELEASE SWITCH
AUTO-IDLE SWITCH
MACHINE OPERATING MODES (DIG FUNCTIONS ONLY)
WORK MODE SELECTOR SWITCH
POWER MODE (ENGINE SPEED) SELECT SWITCHES
POWER BOOST SWITCH
OPERATING TIPS
DRIVING MACHINE
DRIVING ON SLOPES
DRIVING DOWN A SLOPE
DRIVING UP SLOPE
DRIVING UP A STEEP OR SLIPPERY SLOPE-BOOM ON UPHILL END OF MACHINE
DRIVING UP A STEEP OR SLIPPERY SLOPE-BOOM ON DOWNHILL END OF MACHINE
MOVING MACHINE OFF AN EMBANKMENT
LEVELING MACHINE
USING BUCKET
PLANNING SPOIL PILES
TRENCHING
BACKFILLING
TRUCK LOADING
OPERATING IN WATER AND MUD
CLEAN TRACK FRAME AREA
LIFTING
OPERATING TIPS-LONG FRONT EXCAVATOR
USING QUICK-COUPLER TYPE ATTACHMENTS
SYSTEM CONTROLLER BYPASS PROCEDURE
LOWERING BOOM WITH ENGINE STOPPED
RAISING BOOM WITH ENGINE STOPPED
SWINGING MACHINE WITH ENGINE STOPPED
Transporting
LOADING MACHINE ON A TRAILER
FASTEN MACHINE TO TRAILER
UNLOADING MACHINE FROM TRAILER
TRANSPORTING LONG FRONT
LIFTING THE MACHINE
TOWING MACHINE
Fuels and Lubricants
FUEL SPECIFICATIONS
STORING FUEL
LOW SULFUR DIESEL FUEL CONDITIONER
DO NOT USE GALVANIZED CONTAINERS
FUEL TANK
ENGINE OIL
HYDRAULIC OIL
PROPEL GEARBOX OIL
TRACK ROLLER AND IDLER OIL
GREASE
LUBRICANT STORAGE
ALTERNATIVE AND SYNTHETIC LUBRICANTS
MIXING OF LUBRICANTS
Periodic Maintenance
SERVICE YOUR MACHINE AT SPECIFIED INTERVALS
CHECK THE HOUR METER REGULARLY
USE CORRECT FUELS AND LUBRICANTS
PREPARE MACHINE FOR MAINTENANCE
OPEN LEFT ACCESS DOORS
OPEN RIGHT ACCESS DOOR
OPEN HOOD AND TOP ACCESS DOOR
MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
OILSCAN® AND COOLSCAN™
Maintenance¯As Required
CHECK TRACK SAG
ADJUSTING TRACK SAG
CHECK AIR CLEANER
CLEAN DUSTY PRIMARY ELEMENT
CLEAN OILY OR SOOTY PRIMARY ELEMENT
INSPECT ELEMENT
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
INSPECT SERPENTINE BELT
INSPECT VEE BELT, CHECK AND ADJUST TENSION-AIR CONDITIONED MACHINES ONLY
DRAIN FUEL TANK SUMP
DRAIN WATER SEPARATOR
CLEAN TRASH SCREEN
Maintenance¯Every 10 Hours or Daily
CHECK ENGINE OIL LEVEL
CHECK AIR CLEANER UNLOADER VALVE
CHECK COOLANT LEVEL
CHECK HYDRAULIC OIL LEVEL
Maintenance¯Every 50 Hours
LUBRICATE BOOM, ARM, AND BUCKET LINKAGE
Maintenance¯Every 250 Hours
CHANGE ENGINE OIL AND FILTERS
CHECK RADIATOR COOLANT LEVEL
CHECK PROPEL GEARBOX OIL LEVEL
Maintenance¯Every 500 Hours
LUBRICATE SWING BEARING GEAR
ADD COOLANT CONDITIONER TO RADIATOR
CHANGE HYDRAULIC RETURN FILTER
CHANGE FUEL FILTER
CHANGE WATER SEPARATOR FILTER
CHECK AIR INTAKE HOSES
LUBRICATE SWING BEARING-EARLIER MACHINES
LUBRICATE SWING BEARING-LATER MACHINES
Maintenance¯Every 1000 Hours
CHANGE AIR CLEANER ELEMENTS
REPLACE AIR CLEANER UNLOADER VALVE
CHECK ENGINE SPEEDS
ADJUST ENGINE SPEED LINKAGE
CLEAN THE ENGINE CRANKCASE VENTILATION TUBE
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE)
CHANGE HYDRAULIC PILOT CONTROL FILTER
CLEAN FUEL TANK OUTLET SCREEN-EARLIER MACHINES
Maintenance¯Every 2000 Hours
CHANGE PROPEL GEARBOX OIL
CHANGE HYDRAULIC OIL AND CLEAN DIFFUSER SCREEN
Maintenance
DRAIN THE COOLING SYSTEM
ENGINE COOLANT
CHECK HOSES, RADIATOR, AND OIL COOLER
FILL THE COOLING SYSTEM
TEST THE COOLANT FREEZE-PROTECTION LEVEL
DO NOT SERVICE INJECTION NOZZLES
DO NOT CHANGE INJECTION PUMP
DRAINING FUEL FILTER SEDIMENT
REMOVING DB4 FUEL INJECTION PUMP
INSTALLING DB4 FUEL INJECTION PUMP
CLEANING FUEL TANK OUTLET FILTER-EARLIER MACHINES
PRECAUTIONS FOR ALTERNATOR AND REGULATOR
SERVICE BATTERIES CAREFULLY
CHECKING ELECTROLYTE SPECIFIC GRAVITY
USING BATTERY CHARGER
REPLACING BATTERIES
REMOVING BATTERIES
REPLACING FUSES
FUSE (BLADE-TYPE) COLOR CODES
ADDING 12-VOLT ACCESSORIES
WELDING ON MACHINE
CHANGING TRAVEL ALARM VOLUME
CHECKING TRAVEL ALARM SYSTEM
CLEAN HYDRAULIC TANK INLET SCREEN
ADJUSTING ARM CYLINDER RESTRICTOR
ADJUSTING CONTROL VALVE SPOOL STOP SCREWS-690E LC LONG FRONT
REPLACING BUCKET TOOTH TIP-HEAVY-DUTY BUCKET
ADJUSTING BUCKET LINKAGE
REMOVING THE BUCKET
CHECKING WINDSHIELD WASHER FLUID LEVEL
DO NOT SERVICE CONTROL VALVES, CYLINDERS, PUMPS, OR MOTORS
TRACK SAG GENERAL INFORMATION
HARDWARE TORQUE SPECIFICATIONS
CHECK TRACK SHOE CAP SCREW TORQUE
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ADDITIONAL METRIC CAP SCREW TORQUE VALUES
CHECK OIL LINES AND FITTINGS
SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS
SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS
SERVICE RECOMMENDATIONS FOR 37 FLARE AND 30 CONE SEAT CONNECTORS
SERVICE RECOMMENDATIONS FOR FLARED CONNECTIONS-STRAIGHT OR TAPERED THREADS
SERVICE RECOMMENDATIONS FOR INCH Series FOUR BOLT FLANGE FITTINGS
SERVICE RECOMMENDATIONS FOR METRIC Series FOUR BOLT FLANGE FITTING
Operational Checkout
OPERATIONAL CHECKOUT
Troubleshooting
ENGINE
ELECTRICAL SYSTEM
HYDRAULIC SYSTEM
Storage
PREPARE MACHINE FOR STORAGE
MONTHLY STORAGE PROCEDURE
Machine Numbers
RECORD PRODUCT IDENTIFICATION NUMBER-PIN
RECORD ENGINE SERIAL NUMBER
RECORD PROPEL GEARBOX SERIAL NUMBERS
RECORD HYDRAULIC PUMP AND HYDRAULIC PILOT PUMP SERIAL NUMBERS
Specifications
690E LC
690E LC WORKING RANGES
690E LC BUCKET SELECTION CHART
690E LC BUCKETS
690E LC LIFT CAPACITY-KG (LB)
690E LC LONG FRONT SPECIFICATIONS
690E LC LONG FRONT WORKING RANGES
690E LC LONG FRONT
690E LC LONG FRONT BUCKET SPECIFICATIONS
690E LC LONG FRONT LIFT CAPACITY-KG (LB)
690E LC AND 690E LC LONG FRONT DRAIN AND REFILL CAPACITIES
Crime Prevention Tips
HELP PREVENT CRIME
RECORD IDENTIFICATION NUMBERS
KEEP PROOF OF OWNERSHIP
PARK INDOORS OUT OF SIGHT
WHEN PARKING OUTDOORS
REDUCE VANDALISM
REPORT THEFTS IMMEDIATELY
Checklists
John Deere Service Literature Available
PARTS CATALOG
OPERATOR’S MANUAL
TECHNICAL AND SERVICE MANUALS
FUNDAMENTALS OF SERVICE MANUALS
John Deere Service Keeps You On The Job
JOHN DEERE IS AT YOUR SERVICE WHEN YOU NEED IT