Description
Introduction
Foreword
Manual Identification—READ THIS FIRST!
Contents
General Information
Safety
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance
To the Customer
Sound and Vibration Specifications
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Operator Ability
Wear Protective Equipment
Protect Against Noise
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
High Debris Applications
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator′s Seat
Use and Maintain Seat Belt
Heated and Ventilated Operator’s Seat
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over and Machine Damage
Use Special Care When Operating
Inspect and Maintain ROPS
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Machines Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Use Proper Lifting Equipment
Clean Exhaust Filter Safely
Diagnostics
Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
000091.19— Primary Analog Throttle Signal Erratic
001321.09— Starter Signal Invalid
001550.05— AC Clutch Open Circuit
001550.06— AC Clutch Short to Ground
004366.05— DEF Tank Heater Coolant Control Valve Circuit Has High Resistance
004366.06— DEF Tank Heater Coolant Control Valve Circuit Has Low Resistance
004366.16— DEF Tank Temperature Moderately High
004366.18— DEF Tank Insufficient Heating Fault
005484.05— Fan Reversing Solenoid
005484.06— Fan Reversing Solenoid
Primary Display Unit (PDU) Diagnostic Trouble Codes
Primary Display Unit (PDU) Diagnostic Trouble Codes
000237.02— Vehicle Identification System
000237.13— Vehicle Identification System
000237.31— Vehicle Identification System
000628.12— Control Unit Programming
000629.12— Control Unit Circuit Fault
000920.03— Audible Alarm Circuit Fault
000920.04— Audible Alarm Circuit Fault
002000.09— Engine Control Unit Fault
002003.09— Communication System Message Missing
002030.09— Communication System Message Missing
002053.09— Communication System Message Missing
002128.09— Communication System Message Missing
002141.09— Communication System Message Missing
002149.09— Communication System Message Missing
516628.10— Navigation Bar Button 5 Circuit Fault
516629.10— Navigation Bar Button 4 Circuit Fault
516630.10— Navigation Bar Button 6 Circuit Fault
517057.12— Control Unit Configuration Fault
517170.10— Navigation Bar Button 2 Circuit Fault
517171.10— Navigation Bar Button 3 Circuit Fault
520760.02— Camera Signal Lost
521859.10— Navigation Bar Button 1 Circuit Fault
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
002033.09— Communication System Message Missing
002634.04— Ignition Relay Circuit Fault
002634.05— Ignition Relay Circuit Fault
520752.04— SSM Button Stuck
520752.09— Communication System Message Missing
520753.04— SSM Button Stuck
520753.09— Communication System Message Missing
520754.04— SSM Button Stuck
520754.09— Communication System Message Missing
520755.04— SSM Button Stuck
520755.09— Communication System Message Missing
521274.09— Communication System Message Missing
523335.04— SSM Button Stuck
523335.09— Communication System Message Missing
523336.04— SSM Button Stuck
523336.09— Communication System Message Missing
523338.04— SSM Button Stuck
523338.09— Communication System Message Missing
523339.04— SSM Button Stuck
523339.09— Communication System Message Missing
523340.04— SSM Button Stuck
523340.09— Communication System Message Missing
523849.04— SSM Button Stuck
523849.09— Communication System Message Missing
523850.04— SSM Button Stuck
523850.09— Communication System Message Missing
523852.04— SSM Button Stuck
523852.09— Communication System Message Missing
523854.04— SSM Button Stuck
523854.09— Communication System Message Missing
523855.04— SSM Button Stuck
523855.09— Communication System Message Missing
523856.04— SSM Button Stuck
523856.09— Communication System Message Missing
523857.04— SSM Button Stuck
523857.09— Communication System Message Missing
523858.04— SSM Button Stuck
523858.09— Communication System Message Missing
523860.04— SSM Button Stuck
523860.09— Communication System Message Missing
523861.04— SSM Button Stuck
523861.09— Communication System Message Missing
523862.04— SSM Button Stuck
523862.09— Communication System Message Missing
523863.04— SSM Button Stuck
523863.09— Communication System Message Missing
523864.04— SSM Button Stuck
523864.09— Communication System Message Missing
523865.04— SSM Button Stuck
523865.09— Communication System Message Missing
523867.04— SSM Button Stuck
523867.09— Communication System Message Missing
523868.04— SSM Button Stuck
523868.09— Communication System Message Missing
Transmission Control Unit (TCU) Diagnostic Trouble Codes
Transmission Control Unit (TCU) Diagnostic Trouble Codes
000116.00— Brake Pressure High
000116.01— Brake Pressure Low
000116.03— Brake Pressure Sensor Circuit Fault
000116.04— Brake Pressure Sensor Circuit Fault
000158.03— Switched Power Circuit Fault
000158.04— Switched Power Circuit Fault
000168.04— Unswitched Power Circuit Fault
000177.00— Transmission Oil Temperature High
000177.03— Transmission Oil Temperature Circuit Fault
000177.04— Transmission Oil Temperature Circuit Fault
000177.16— Transmission Oil Temperature High
000237.02— Vehicle Identification Fault
000237.13— Vehicle Identification Fault
000237.31— Vehicle Identification Fault
000441.03— Right Motor Case Temperature Sensor Circuit Fault
000441.04— Right Motor Case Temperature Sensor Circuit Fault
000442.03— Left Motor Case Temperature Sensor Circuit Fault
000442.04— Left Motor Case Temperature Sensor Circuit Fault
000619.05— Brake Solenoid Circuit Fault
000619.06— Brake Solenoid Circuit Fault
000628.12— Control Unit Programming
000629.12— Control Unit Fault
000743.05— Engine Overspeed Solenoid Circuit Fault
000743.06— Engine Overspeed Solenoid Circuit Fault
000907.00— Left Motor Speed Sensor Circuit Fault
000907.01— Left Motor Speed Sensor Circuit Fault
000907.03— Left Motor Speed Sensor Circuit Fault
000907.04— Left Motor Speed Sensor Circuit Fault
000907.07— Left Motor Speed Sensor Fault
000907.12— Left Motor Speed Sensor Circuit Fault
000908.00— Right Motor Speed Sensor Circuit Fault
000908.01— Right Motor Speed Sensor Circuit Fault
000908.03— Right Motor Speed Sensor Circuit Fault
000908.04— Right Motor Speed Sensor Circuit Fault
000908.07— Right Motor Speed Sensor Fault
000908.12— Right Motor Speed Sensor Circuit Fault
002000.09— Communication System Message Missing
002030.09— Communication System Message Missing
002052.09— Communication System Message Missing
002053.09— Communication System Message Missing
002141.09— Communication System Message Missing
003359.31— Transmission Oil Filter Restricted
003510.03— Sensor Supply 2 Circuit Fault
003510.04— Sensor Supply 2 Circuit Fault
003511.03— Sensor Supply 3 Circuit Fault
003511.04— Sensor Supply 3 Circuit Fault
003512.03— Sensor Supply 4 Circuit Fault
003512.04— Sensor Supply 4 Circuit Fault
520570.05— Transmission Cold Start Solenoid Circuit Fault
520570.06— Transmission Cold Start Solenoid Circuit Fault
522363.03— Right Motor Direction Sensor Circuit Fault
522363.04— Right Motor Direction Sensor Circuit Fault
522363.05— Right Motor Direction Sensor Circuit Fault
522381.03— Left Motor Direction Sensor Circuit Fault
522381.04— Left Motor Direction Sensor Circuit Fault
522381.05— Left Motor Direction Sensor Circuit Fault
522439.05— Tank Bypass Solenoid Circuit Fault
522439.06— Tank Bypass Solenoid Circuit Fault
522444.00— Charge Pressure High
522444.01— Charge Pressure Low
522444.03— Charge Pressure Sensor Circuit Fault
522444.04— Charge Pressure Sensor Circuit Fault
522447.05— Right Forward Pump Solenoid Circuit Fault
522447.06— Right Forward Pump Solenoid Circuit Fault
522447.15— Right Forward Pump Solenoid Calibration Fault
522447.16— Right Forward Pump Solenoid Calibration Fault
522447.17— Right Forward Pump Solenoid Calibration Fault
522447.18— Right Forward Pump Solenoid Calibration Fault
522448.05— Right Reverse Pump Solenoid Circuit Fault
522448.06— Right Reverse Pump Solenoid Circuit Fault
522448.15— Right Reverse Pump Solenoid Calibration Fault
522448.16— Right Reverse Pump Solenoid Calibration Fault
522448.17— Right Reverse Pump Solenoid Calibration Fault
522448.18— Right Reverse Pump Solenoid Calibration Fault
522449.05— Left Reverse Pump Solenoid Circuit Fault
522449.06— Left Reverse Pump Solenoid Circuit Fault
522449.15— Left Reverse Pump Solenoid Calibration Fault
522449.16— Left Reverse Pump Solenoid Calibration Fault
522449.17— Left Reverse Pump Solenoid Calibration Fault
522449.18— Left Reverse Pump Solenoid Calibration Fault
522450.05— Left Forward Pump Solenoid Circuit Fault
522450.06— Left Forward Pump Solenoid Circuit Fault
522450.15— Left Forward Pump Solenoid Calibration Fault
522450.16— Left Forward Pump Solenoid Calibration Fault
522450.17— Left Forward Pump Solenoid Calibration Fault
522450.18— Left Forward Pump Solenoid Calibration Fault
522451.05— Cooler Bypass Solenoid Circuit Fault
522451.06— Cooler Bypass Solenoid Circuit Fault
523108.13— Transmission Pumps/Motors Not Calibrated
523108.14— Transmission Not Calibrated
523577.05— Left Motor Solenoid Circuit Fault
523577.06— Left Motor Solenoid Circuit Fault
523577.13— Transmission Motors Not Calibrated
523577.16— Left Motor Solenoid Calibration Fault
523577.18— Left Motor Solenoid Calibration Fault
523578.05— Right Motor Solenoid Circuit Fault
523578.06— Right Motor Solenoid Circuit Fault
523578.16— Right Motor Solenoid Calibration Fault
523578.18— Right Motor Solenoid Calibration Fault
524089.00— Left System Pressure High
524089.01— Left System Pressure Low
524089.03— Left System Pressure Sensor Circuit Fault
524089.04— Left System Pressure Sensor Circuit Fault
524090.00— Right System Pressure High
524090.01— Right System Pressure Low
524090.03— Right System Pressure Sensor Circuit Fault
524090.04— Right System Pressure Sensor Circuit Fault
524233.07— Hydrostatic Drive System Not Responding
524265.19— Programming Error
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
000158.03— Switched Power Circuit Fault
000158.04— Switched Power Circuit Fault
000168.04— Unswitched Power Circuit Fault
000237.02— Vehicle Identification Fault
000237.13— Vehicle Identification Fault
000237.31— Vehicle Identification Fault
000628.12— Control Unit Programming
000924.06— Auxiliary Power Circuit Fault
001638.00— Hydraulic Oil Temperature High
001638.04— Hydraulic Oil Temperature Sensor Circuit Fault
001713.01— Hydraulic Oil Filter Restricted
002000.09— Communication System Message Missing
002141.09— Communication System Message Missing
002347.05— Front Drive Light Circuit Fault
002347.06— Front Drive Light Circuit Fault
002353.05— Front Work Light Circuit Fault
002353.06— Front Work Light Circuit Fault
002361.05— Rear Drive Work Light Circuit Fault
002361.06— Rear Drive Work Light Circuit Fault
002365.05— Side Work Lights Circuit Fault
002365.06— Side Work Lights Circuit Fault
003509.03— Sensor Supply 1 Circuit Fault
003509.04— Sensor Supply 1 Circuit Fault
004088.03— Hydraulic Load Sense Pressure Sensor Circuit Fault
004088.04— Hydraulic Load Sense Pressure Sensor Circuit Fault
004089.03— Hydraulic System Pressure Sensor Circuit Fault
004089.04— Hydraulic System Pressure Sensor Circuit Fault
520688.03— Hydraulic Enable Solenoid Circuit Fault
520688.06— Hydraulic Enable Solenoid Circuit Fault
521997.03— Left Door Wiper Circuit Fault
521997.06— Left Door Wiper Circuit Fault
521998.03— Right Door Wiper Circuit Fault
521998.06— Right Door Wiper Circuit Fault
522433.03— Rear Wiper Circuit Fault
522433.06— Rear Wiper Circuit Fault
522434.03— Front Wiper Circuit Fault
522434.06— Front Wiper Circuit Fault
522796.03— Door Washer Pump Circuit Fault
522796.06— Door Washer Pump Circuit Fault
522797.03— Front/Rear Washer Pump Circuit Fault
522797.06— Front/Rear Washer Pump Circuit Fault
524265.19— Programming Error
Hydraulic Valve Controller (HVC) Diagnostic Trouble Codes
Hydraulic Valve Controller (HVC) Diagnostic Trouble Codes
000158.03— Switched Power Circuit Fault
000158.04— Switched Power Circuit Fault
000168.04— Unswitched Power Circuit Fault
000237.02— Vehicle Identification Fault
000237.13— Vehicle Identification Fault
000237.31— Vehicle Identification Fault
000628.12— Control Unit Programming
001899.05— Blade Lower Valve Circuit Fault
001899.06— Blade Lower Valve Circuit Fault
001899.15— Warming Current Fault
001899.17— Warming Current Fault
001900.05— Blade Raise Valve Circuit Fault
001900.06— Blade Raise Valve Circuit Fault
001900.15— Warming Current Fault
001900.17— Warming Current Fault
001908.03— Quickdrop Solenoid Circuit Fault
001908.06— Quickdrop Solenoid Circuit Fault
001911.05— Blade Tilt Left Valve Circuit Fault
001911.06— Blade Tilt Left Valve Circuit Fault
001911.15— Warming Current Fault
001911.17— Warming Current Fault
001912.05— Blade Tilt Right Valve Circuit Fault
001912.06— Blade Tilt Right Valve Circuit Fault
001912.15— Warming Current Fault
001912.17— Warming Current Fault
001923.05— Blade Angle Right Valve Circuit Fault
001923.06— Blade Angle Right Valve Circuit Fault
001923.15— Warming Current Fault
001923.17— Warming Current Fault
001924.05— Blade Angle Left Valve Circuit Fault
001924.06— Blade Angle Left Valve Circuit Fault
001924.15— Warming Current Fault
001924.17— Warming Current Fault
001935.05— Rear Auxiliary 1 Valve Circuit Fault
001935.06— Rear Auxiliary 1 Valve Circuit Fault
001935.15— Warming Current Fault
001935.17— Warming Current Fault
001936.05— Rear Auxiliary 1 Valve Circuit Fault
001936.06— Rear Auxiliary 1 Valve Circuit Fault
001936.15— Warming Current Fault
001936.17— Warming Current Fault
001979.03— Power Pitch Enable Solenoid Circuit Fault
001979.06— Power Pitch Enable Solenoid Circuit Fault
002030.09— Communication System Message Missing
002052.09— Communication System Message Missing
002053.09— Communication System Message Missing
002141.09— Communication System Message Missing
003509.03— Sensor Supply 1 Circuit Fault
003509.04— Sensor Supply 1 Circuit Fault
003510.03— Sensor Supply 2 Circuit Fault
003510.04— Sensor Supply 2 Circuit Fault
003511.03— Sensor Supply 3 Circuit Fault
003511.04— Sensor Supply 3 Circuit Fault
003512.03— Sensor Supply 4 Circuit Fault
003512.04— Sensor Supply 4 Circuit Fault
516647.03— Blade Pitch Position Sensor Circuit Fault
516647.04— Blade Pitch Position Sensor Circuit Fault
516647.08— Blade Pitch Position Sensor Circuit Fault
516647.09— Blade Pitch Position Sensor Circuit Fault
524265.19— Programming Error
Right-Hand Joystick (JSR) Diagnostic Trouble Codes
Right-Hand Joystick (JSR) Diagnostic Trouble Codes
000158.03— Switched Power Circuit Fault
000158.04— Switched Power Circuit Fault
000168.04— Unswitched Power Circuit Fault
000237.02— Vehicle Identification Fault
000237.13— Vehicle Identification Fault
000237.31— Vehicle Identification Fault
000628.12— Control Unit Programming
002697.03— Right-Hand Joystick X-Axis Position Circuit Fault
002697.04— Right-Hand Joystick X-Axis Position Circuit Fault
002697.14— Right-Hand Joystick X-Axis Position Circuit Fault
002698.03— Right-Hand Joystick Y-Axis Position Circuit Fault
002698.04— Right-Hand Joystick Y-Axis Position Circuit Fault
002698.14— Right-Hand Joystick Y-Axis Position Circuit Fault
002701.03— Right-Hand Grip Roller Circuit Fault
002701.04— Right-Hand Grip Roller Circuit Fault
002701.14— Right-Hand Grip Roller Circuit Fault
002712.03— Right-Hand Joystick X-Axis Position Circuit Fault
002712.04— Right-Hand Joystick X-Axis Position Circuit Fault
002713.03— Right-Hand Joystick Y-Axis Position Circuit Fault
002713.04— Right-Hand Joystick Y-Axis Position Circuit Fault
002716.03— Right-Hand Grip Roller Circuit Fault
002716.04— Right-Hand Grip Roller Circuit Fault
002722.08— Right-Hand Grip Button 1 Stuck
002723.08— Right-Hand Grip Button 2 Stuck
002724.08— Right-Hand Grip Button 3 Stuck
002725.08— Right-Hand Grip Button 4 Stuck
002734.03— Rear Auxiliary 1 Joystick Circuit Fault
002734.04— Rear Auxiliary 1 Joystick Circuit Fault
002734.14— Rear Auxiliary 1 Joystick Circuit Fault
002735.03— Rear Auxiliary 2 Joystick Circuit Fault
002735.04— Rear Auxiliary 2 Joystick Circuit Fault
002735.14— Rear Auxiliary 2 Joystick Circuit Fault
002749.03— Rear Auxiliary 1 Joystick Circuit Fault
002749.04— Rear Auxiliary 1 Joystick Circuit Fault
002750.03— Rear Auxiliary 2 Joystick Circuit Fault
002750.04— Rear Auxiliary 2 Joystick Circuit Fault
002759.08— Rear Auxiliary Button 1 Stuck
002760.08— Rear Auxiliary Button 2 Stuck
003509.03— Sensor Supply Circuit 1 Fault
003509.04— Sensor Supply Circuit 1 Fault
516939.00— 12V Sensor Supply Circuit Fault
516939.03— 12V Sensor Supply Circuit Fault
516939.04— 12V Sensor Supply Circuit Fault
523440.04— Unswitched Power Circuit Fault
524265.19— Programming Error
Left-Hand Joystick (JSL) Diagnostic Trouble Codes
Left-Hand Joystick (JSL) Diagnostic Trouble Codes
000521.00— Decel Sensor Circuit Fault
000521.01— Decel Sensor Circuit Fault
000521.03— Decel Sensor Circuit Fault
000521.04— Decel Sensor Circuit Fault
000521.05— Decel Sensor Calibration Fault
000521.06— Decel Sensor Calibration Fault
000521.13— Decel Sensor Calibration Fault
000521.15— Decel Sensor Calibration Fault
000521.16— Decel Sensor Calibration Fault
000521.17— Decel Sensor Calibration Fault
000521.18— Decel Sensor Calibration Fault
000628.12— Control Unit Programming
002660.00— Steer Sensor Circuit Fault
002660.01— Steer Sensor Circuit Fault
002660.03— Steer Sensor Circuit Fault
002660.04— Steer Sensor Circuit Fault
002660.07— Steer Sensor Calibration Fault
002660.13— Steer Sensor Not Calibrated
002660.14— Steer Sensor Circuit Fault
002660.15— Steer Sensor Calibration Fault
002660.16— Steer Sensor Calibration Fault
002660.17— Steer Sensor Calibration Fault
002660.18— Steer Sensor Calibration Fault
002661.03— FNR Switch Circuit Fault
002661.04— FNR Switch Circuit Fault
002661.14— FNR Switch Circuit Fault
002662.03— SIG Roller Circuit Fault
002662.04— SIG Roller Circuit Fault
002662.14— SIG Roller Circuit Fault
002675.03— Steer Sensor Circuit Fault
002675.04— Steer Sensor Circuit Fault
002676.03— FNR Switch Circuit Fault
002676.04— FNR Switch Circuit Fault
002677.03— SIG Roller Circuit Fault
002677.04— SIG Roller Circuit Fault
524265.19— Programming Error
Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes
Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes
000096.03— Fuel Level Sensor Circuit Fault
000096.04— Fuel Level Sensor Circuit Fault
000158.03— Switched Power Circuit Fault
000158.04— Switched Power Circuit Fault
000168.04— Unswitched Power Circuit Fault
000237.02— Vehicle Identification Fault
000237.13— Vehicle Identification Fault
000237.31— Vehicle Identification Fault
000628.12— Control Unit Programming
001504.03— Operator Seat Switch Circuit Fault
001504.04— Operator Seat Switch Circuit Fault
001856.00— Seat Belt Switch Circuit Fault
001856.01— Seat Belt Switch Circuit Fault
001856.04— Seat Belt Switch Circuit Fault
001856.06— Seat Belt Switch Circuit Fault
002141.09— Communication System Message Missing
003509.03— Sensor Supply 1 Circuit Fault
003509.04— Sensor Supply 1 Circuit Fault
521537.03— Front Left Work Light Circuit Fault
521537.05— Front Left Work Light Circuit Fault
521537.06— Front Left Work Light Circuit Fault
521555.03— Front Right Work Light Circuit Fault
521555.05— Front Right Work Light Circuit Fault
521555.06— Front Right Work Light Circuit Fault
523440.04— Unswitched Power Circuit Fault
523489.03— Engine Compartment Work Light Circuit Fault
523489.05— Engine Compartment Work Light Circuit Fault
523489.06— Engine Compartment Work Light Circuit Fault
524265.19— Programming Error
Automatic Temperature Control (ATC) Diagnostic Trouble Codes
Automatic Temperature Control (ATC) Diagnostic Trouble Codes
000170.04— Blower Inlet Temperature Sensor Circuit Fault
000871.03— A/C Pressure Sensor Circuit Fault
000871.04— A/C Pressure Sensor Circuit Fault
001547.03— A/C Freeze Temperature Sensor Circuit Fault
001547.04— A/C Freeze Temperature Sensor Circuit Fault
003986.03— Temperature Actuator Circuit Fault
003986.04— Temperature Actuator Circuit Fault
517506.03— A/C Condenser Fan Circuit Fault
517506.04— A/C Condenser Fan Circuit Fault
523646.04— Blower Outlet Temperature Sensor Circuit Fault
523672.03— Precleaner Motor Circuit Fault
523672.04— Precleaner Motor Circuit Fault
523672.05— Precleaner Motor Circuit Fault
524265.12— Controller Memory Fault
Heated/Ventilated Seat (HVS) Diagnostic Trouble Codes
Heated/Ventilated Seat (HVS) Diagnostic Trouble Codes
517377.12— Temperature Sensor Circuit Fault
517378.12— Heating Element Circuit Fault
517587.12— Power Circuit Faulted
521274.09— LIN Network
Rotary Switch Module (RSM) Diagnostic Trouble Codes
Rotary Switch Module (RSM) Diagnostic Trouble Codes
517294.07— Rotary Knob Position Out of Range
517294.09— Communication System Message Missing
517295.07— Rotary Knob Position Out of Range
517295.09— Communication System Message Missing
521274.09— LIN Network
523863.04— RSM Button Stuck
523863.09— Communication System Message Missing
523864.04— RSM Button Stuck
523864.09— Communication System Message Missing
523865.04— RSM Button Stuck
523865.09— Communication System Message Missing
523867.04— RSM Button Stuck
523867.09— Communication System Message Missing
523868.04— RSM Button Stuck
523868.09— Communication System Message Missing
Operational Checkout Procedure
Operational Checkout Procedure
Operational Checkout
Engine
Theory of Operation
John Deere Engine
Cold Start Aid System Theory of Operation—If Equipped
Fast Fill Fuel System Theory of Operation—If Equipped
System Diagrams
John Deere Engine
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Intake and Exhaust Component Location
Diagnostic Information
John Deere Engine
Fast Fill Fuel System Underfill—If Equipped
Fast Fill Fuel System Overfill—If Equipped
Fast Fill Fuel System Nozzle Leaks at Receiver—If Equipped
Adjustments
John Deere Engine
Service Filter Cleaning
Tests
John Deere Engine
Low-Pressure Fuel Pump Pressure Test
Fluid Sampling Procedure—If Equipped
MACHINE PREPARATION
Priming Sample Valve
Obtaining Fluid Sample
Engine Idle Speeds and Auto-Shutdown Check
Exhaust Emissions Test Point
Electrical System
Theory of Operation
Start and Charge Circuits Theory of Operation
Park Brake Circuit Theory of Operation
Controller Area Network (CAN) Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Vehicle Control Unit (VCU) Circuit Theory of Operation
Vehicle Control Unit 2 (VC2) Circuit Theory of Operation
Primary Display Unit (PDU) and Sealed Switch Module (SSM) Circuits Theory of Operation
Exhaust Aftertreatment Circuit Theory of Operation
Diesel Oxidation Catalyst (DOC) and Diesel Particulate Filter (DPF) System
Selective Catalytic Reduction (SCR) and Diesel Exhaust Fluid (DEF) System
Hydraulic Valve Control (HVC) Circuit Theory of Operation
Local Interconnect Network (LIN) Circuit Theory of Operation
Heating and Air Conditioning Control Unit Circuit Theory of Operation
System Diagrams
Electrical Diagram Information
System Functional Schematic Diagram
Wiring Diagram
Component Location Diagram
Connector End View Diagram
Electrical Schematic Symbols
Fuse and Relay Specifications
System Functional Schematic, Component Location, and Wiring Diagram Master Legend
System Functional Schematic
Power and Grounds Component Location
Starter Interface Harness (W8) Component Location
Starter Interface Harness (W8) Wiring Diagram
Engine Harness (W9) Component Location
Engine Harness (W9) Wiring Diagram
Low-Pressure Fuel System Harness (W10) Component Location
Low-Pressure Fuel System Harness (W10) Wiring Diagram
Fuel Injector Harness (W11) Component Location
Fuel Injector Harness (W11) Wiring Diagram
Engine Interface Harness (W12) Component Location
Engine Interface Harness (W12) Wiring Diagram
Engine Coolant Level Sensor Harness (W13) Component Location
Engine Coolant Level Sensor Harness (W13) Wiring Diagram
Alternator Resistor Harness (W14) Component Location
Alternator Resistor Harness (W14) Wiring Diagram
Aftertreatment Harness (W15) Component Location
Aftertreatment Harness (W15) Wiring Diagram
Right Frame Harness (W17) Component Location
Right Frame Harness (W17) Wiring Diagram
Left Frame Harness (W18) Component Location
Left Frame Harness (W18) Wiring Diagram
Fuel Supply and Diesel Exhaust Fluid (DEF) Harness (W19) Component Location
Fuel Supply and Diesel Exhaust Fluid (DEF) Harness (W19) Wiring Diagram
Transmission Harness (W20) Component Location
Transmission Harness (W20) Wiring Diagram
Control Valve Harness (W21) Component Location
Control Valve Harness (W21) Wiring Diagram
Hydrostatic Drive Motor Harnesses (W22 and W23) Component Location
Left Hydrostatic Drive Motor Harness (W22) Component Location
Right Hydrostatic Drive Motor Harness (W23) Component Location
Hydrostatic Drive Motor Harnesses (W22 and W23) Wiring Diagram
Left Hydrostatic Drive Motor Harness (W22)
Right Hydrostatic Drive Motor Harness (W23) Wiring Diagram
Load Center Harness (W24) Component Location
Load Center Harness (W24) Wiring Diagram
Vehicle Control Unit (VCU) Power Cable (W25) Component Location
Vehicle Control Unit (VCU) Power Cable (W25) Wiring Diagram
Operator’s Station Harness (W26) Component Location
Operator’s Station Harness (W26) Wiring Diagram
Radio Auxiliary Input Harness (W27) Component Location
Radio Auxiliary Input Harness (W27) Wiring Diagram
Cab Roof Harness (W28) Component Location
Cab Roof Harness (W28) Wiring Diagram
Heater and Air Conditioner Harness (W29) Component Location
Heater and Air Conditioner Harness (W29) Wiring Diagram
Condenser Harness (W30) Component Location
Condenser Harness (W30) Wiring Diagram
Multiband Antenna Harness (W31) Component Location
Multiband Antenna Harness (W31) Wiring Diagram
Blade Pitch Harness (W32) Component Location
Blade Pitch Harness (W32) Wiring Diagram
Pitch Cylinder Harness (W33) Component Location
Pitch Cylinder Harness (W33) Wiring Diagram
JDLink™ Harnesses (W6002 and W6003) Component Location
Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram
Satellite (SAT) Harness (W6003) Wiring Diagram
Diagnostic Information
Programming Controllers With Service ADVISOR™ Diagnostic Application
Service ADVISOR™ Diagnostic Application
Service ADVISOR™ Connection Procedure
Service ADVISOR™ Controller Connectivity Check
Using Service ADVISOR™ Remote
Service ADVISOR™ Remote (SAR) Connection Procedure
Reading Diagnostic Trouble Codes With Service ADVISOR™ Diagnostic Application
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Diagnostic Trouble Codes—After Machine Repair
Electrical Component Specifications
Monitor Operation
Primary Display Unit (PDU)—Service Mode
Main Menu—Diagnostics—Transmission
Main Menu—Diagnostics—Codes—Clear Codes
Main Menu—Diagnostics—OBD Tool
Main Menu—Diagnostics—OBD Tool—Hydraulic Valve Control (HVC)
Main Menu—Diagnostics—OBD Tool—Vehicle Control Unit (VCU)
Main Menu—Diagnostics—OBD Tool—Vehicle Controller 2 (VC2)
Main Menu—Diagnostics—OBD Tool—Left Hand Joystick Controller (JSL)
Main Menu—Diagnostics—OBD Tool—Right Hand Joystick Controller (JSR)
Main Menu—Diagnostics—OBD Tool—JDLink™ (JDL)
Main Menu—Diagnostics—OBD Tool—Transmission Control Unit (TCU)
Main Menu—Diagnostics—OBD Tool—Automatic Temperature Control (ATC)
Main Menu—Machine Setup—Brake Mode—Test
Main Menu—Machine Setup—Options—Aux Hydraulic Valves
Main Menu—Machine Setup—Eco Mode
Main Menu—Machine Setup—Auto Shutdown
Main Menu—Machine Setup—Track Speed
Main Menu—Display Settings—Menu Access Mode
Main Menu—Machine Fan—Commanded Fan Speed
Main Menu—Software Update—Delivery Settings
Main Menu—Exhaust Filter
Main Menu—Calibrations
Diagnostic Test Box
Setup and Functional Test
Diagnostic Test Box—Overview and Functionality
Before Connecting JDG10273 Diagnostic Test Box
JDG10273 Diagnostic Test Box—User Instructions
JDG10273 Diagnostic Test Box—Operational Test Procedure
Test Leads
Two Wire Sensor Circuit Check—Out of Range High
Two Wire Sensor Circuit Check—Out of Range Low
Three Wire Sensor Circuit Check—Out of Range High
Three Wire Sensor Circuit Check—Out of Range Low
Topcon Integrated Grade Control (IGC) Operation (Factory Installation)
Topcon® Integrated Grade Control (IGC) Circuit Schematic (Factory Installation)
Topcon® Integrated Grade Control (IGC) Circuit Theory of Operation (Factory Installation)
Topcon® Display Unit Harness (W40) Component Location
Topcon® Display Unit Harness (W40) Wiring Diagram
Topcon® Control Unit Harness (W41) Component Location
Topcon® Control Unit Harness (W41) Wiring Diagram
Topcon® Frame Harness (W42) Component Location
Topcon® Frame Harness (W42) Wiring Diagram
Topcon® Grille Harness (W43) Component Location
Topcon® Grille Harness (W43) Wiring Diagram
SmartGrade Operation
SmartGrade™ Operation
Adjustments
Transmission Control Unit (TCU) Calibration
Hydraulic Valve Controller (HVC) Calibration
Tests
Controller Area Network (CAN) Circuit Test
Alternator Test Procedure
Wire Harness Test
Relay Test
Power Train
Theory of Operation
Final Drive Operation
Metal Face Seal Operation
System Diagrams
Final Drive Component Location
Diagnostic Information
Final Drive Oil Leakage
Hydraulic System
Theory of Operation
Hydraulic System Operation
Hydraulic Pump Operation
Hydraulic Control Valve Operation
Outside Dozer (OSD)
Power Angle Tilt (PAT)
Load Sense Circuit Operation
Engine Overspeed Protection Valve Operation
Hydraulic System Relief Valve Operation
Circuit Relief Valve with Anticavitation Operation
Hydraulic Oil Filter Manifold Operation
Blade Angle Operation
Power Pitch Operation
Ripper Operation
Hydraulic Cylinder Operation
Quick-Drop Valve Operation
Mechanical Angle Blade Operation
Hydraulic Reversing Fan Drive Operation
Hydraulic Cooler Bypass Operation
System Diagrams
Hydraulic System Schematic
Outside Dozer (OSD)
Power Angle Tilt (PAT)
Hydraulic System Line Identification
Outside Dozer (OSD)
Power Angle Tilt (PAT)
Main Hydraulic Component Location
Outside Dozer (OSD)
Power Angle Tilt (PAT)
Ripper Hydraulic Component Location
Winch Ready Hydraulic Component Location
Fan System Hydraulic Schematic
Fan System Hydraulic Component Location
Diagnostic Information
Hydraulic System Diagnose Malfunctions
Hydraulic Fan Does Not Reach Full Speed
Hydraulic Fan Runs at Full Speed Only
Hydraulic Fan Does Not Spin
Hydraulic Fan Will Not Reverse Direction
Hydraulic Fan Stuck in Reverse
Tests
Ultra Clean® Hand Launcher
Ultra Clean® Hand Launcher
Hydraulic Oil Cleanup Procedure
Hydraulic Oil Warm-Up Procedure
Vacuum Pump Installation
Hydraulic Accumulator Discharge Procedure
Hydraulic Accumulator Precharge Test
Pump Load Sense Differential and System Pressure (Load Sense Relief) Test and Adjustment
Pump Load Sense Differential Pressure Test and Adjustment
System Pressure (Load Sense Relief) Test and Adjustment
Reading Pressure With Test Equipment
Pump Cut-Off Pressure Test and Adjustment
Reading Pressure With Test Equipment
Hydraulic System Relief Valve Test
Reading Pressure With Test Equipment
Circuit Relief Valve Test
Cylinder Function Drift Test
Cylinder Leakage Test
Blade Lift (PAT machines), Blade Tilt, Blade Angle, and Ripper Cylinders
Blade Lift Cylinders (OSD machines)
Pilot Pressure Regulating Valve Test and Adjustment
Hydraulic Pump Flow Test
Hydraulic Pump Case Drain Test
Fan Pump Flow Test
Fan Motor Speed Test
Fan Motor Case Drain Test
Hydrostatic System
Theory of Operation
Hydrostatic System Operation
Transmission Control Circuit Operation (Flow Chart)
Hydrostatic Pump Operation
Pump Displacement Control Valve (PDCV) Operation
Multi-Function Valve Operation
Charge Pump Operation
Charge System Operation
Charge, Brake, and Cold Start Valve Operation
Cab Tilt and Manual Park Brake Release Valve Operation
Hydrostatic Oil Reservoir and Hydrostatic Cooler Bypass Valve Operation
Neutral Charge Relief Valve Operation
Hydrostatic Charge Oil Filter Operation
Park Brake Valve Operation
Hydrostatic Motor Operation
Flushing Valve and Operating Charge Relief Valve Operation
Hand Pump Valve Operation
Transmisson Cold Start Valve Operation
System Diagrams
Hydrostatic System Schematic—Neutral (Park Brake On)
Hydrostatic System Component Location
Hydrostatic System Line Identification
Park Brake Circuit Component Location
Hydrostatic System Diagram—Reverse (Slow Speed)
Hydrostatic System Diagram—Forward (Fast Speed)
Cab Tilt Circuit Component Location
Cooler Bypass Circuit (Case Drain) Component Location
Charge Circuit Component Location
Hydrostatic Pumps and Motors (Closed-Loop Circuit) Component Location
Diagnostic Information
Overheating Malfunctions
Low Charge Pressure Malfunctions
Mistrack/Index Malfunctions
Machine Full Speed Malfunctions
Low Power Malfunctions
Track Malfunctions
TCU Calibration Malfunctions
Tests
Ultra Clean® Hand Launcher
Hydrostatic Oil Cleanup Procedure
Machine Supporting Procedure
Transmission Oil Warm-Up Procedure
Releasing Park Brake to Tow the Machine
Hydrostatic Pump and Motor Initial Start-Up Procedure
Hydrostatic Pump Flushing Procedure
Multi-Function Relief Valve Test
Transmission Efficiency Test
Neutral Charge Relief and Operating Charge Relief Pressure Test
Pump Displacement Control Valve (PDCV) Neutral (Null) Adjustment
Pump Servo Pressure Test
Motor Shift Solenoid Valve Adjustment
Hydrostatic Motor Min./Max. Angle Servo Piston Pressure Test
Charge Pump Flow Test
Combined Charge Pump Flow Test
Isolated Charge Pump Flow Test
Charge Pressure Sensor Test
Hydrostatic Cold Start Valve Test
Hydrostatic Oil Cooler Bypass Test
Hydrostatic Oil Reservoir Bypass Test
Park Brake Test
Brake Operation Test
Park Brake Slippage Test
Park Brake Relief Valve Test
Cab Tilt Relief Valve Test
Hand Pump Bleed Procedure
Heating and Air Conditioning
Theory of Operation
Air Conditioning System Cycle Of Operation
System Diagrams
Heating and Air Conditioning System Component Location
Diagnostic Information
Air Conditioning System Does Not Operate
Air Conditioning System Does Not Cool Interior of Cab
Air Conditioning System Runs Constantly, Too Cold
Heating System Does Not Operate
Heating System Does Not Warm Interior of Cab
Interior Windows Continue to Fog
Tests
R134a Refrigerant Cautions and Proper Handling
R134a Oil Charge Capacity
R134a Refrigerant Charge Capacity
Heater and Air Conditioner Operational Checks
Air Conditioner Compressor Clutch Test
R134a Refrigerant Leak Test
R134a Refrigerant Hoses and Tubing Inspection
Air Conditioner Pressure Sensor Test
Evaporator Core Thermostat Test
Air Conditioning System Test
Operating Pressure Diagnostic Chart
Reference Material
Tool Information
Support Kit Spacer Bar Installation
