John Deere CS and CX Gator Compact Series Utility Vehicles Operator Manual OMM153882

Description

• Model List:
  • CS Gator Compact Series Utility Vehicles
  • CX Gator Compact Series Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Product Identification
• 2.1. Record Identification Numbers
• 2.1.1. GATOR Compact Series Utility Vehicle
• 3. Table of Contents
• 4. Safety Labels
• 4.1. Understanding The Machine Safety Labels
• 4.2. Safety Labels
• 4.2.1. WARNING RIDERS CAN FALL OFF AND BE KILLED (A)
• 4.2.2. WARNING AVOID INJURY FROM EXPLOSION (B)
• 4.2.3. CAUTION HELP PREVENT INJURY WHEN DUMPING LOADS (C)
• 4.2.4. CAUTION BEFORE LEAVING VEHICLE (D)
• 4.2.5. WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH (E)
• 4.2.6. WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH (F)
• 4.2.7. DANGER CAUTION (G)
• 4.2.7.1. DANGER SHIELD EYES
• 4.2.7.2. DANGER NO
• 4.2.7.3. DANGER SULFURIC ACID
• 4.2.7.4. CAUTION
• 4.3. Emission Control System Certification Label
• 4.4. Emission Compliance Period
• 4.5. SAE J2258 and ASME B56.8 Compliance
• 4.6. Canadian Electromagnetic Compatibility (EMC) Compliance
• 4.7. Warning M159705
• 4.8. Supervisor Safety Responsibilities
• 4.9. Operator Training Required
• 4.10. Operating Safely
• 4.11. Using a Spark Arrestor
• 4.12. Parking Safely
• 4.13. Protect Children and Prevent Accidents
• 4.14. Avoid Excessive Speeds
• 4.15. Avoid Tipping
• 4.16. Keep Riders Off Vehicle
• 4.17. Transport Loads Safely
• 4.18. Towing Loads Safely With Utility Vehicle
• 4.19. Before Driving
• 4.20. Driving On Rough Terrain
• 4.21. Climbing Or Descending A Hill
• 4.22. Driving Across Slopes
• 4.23. Riding Through Water
• 4.24. Checking Wheel Hardware
• 4.25. Wear Appropriate Clothing
• 4.26. Practice Safe Maintenance
• 4.27. Prevent Fires
• 4.28. Do Not Modify Machine
• 4.29. Tire Safety
• 4.30. Handling Fuel Safely
• 4.30.1. To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely…
• 4.31. Handling Waste Product and Chemicals
• 5. Operating
• 5.1. Daily Operating Checklist
• 5.2. Avoid Damage to Plastic and Painted Surfaces
• 5.3. Operator Station Controls
• 5.4. Miscellaneous Controls
• 5.5. Adjusting Seat
• 5.5.1. Adjusting Seat Position
• 5.6. Using Hand Holds
• 5.7. Testing Safety Systems
• 5.8. Testing the Safety Start System
• 5.9. Using Park Brake
• 5.9.1. Locking Park Brake
• 5.9.2. Unlocking Park Brake
• 5.10. Using Key Switch
• 5.11. Using Headlights
• 5.12. Using 3Way Light Switch (If Equipped)
• 5.13. Using Hazard Lights (If Equipped)
• 5.14. Using Hour Meter
• 5.15. Using Turn Signal Switch (If equipped)
• 5.16. Using Accessory Outlet (If equipped)
• 5.17. Starting the Engine
• 5.18. Stopping Engine
• 5.19. Using Travel Controls
• 5.19.1. Traveling Forward
• 5.19.2. Traveling in Reverse
• 5.19.3. Stopping
• 5.20. Using Traction Assist (CX Model)
• 5.20.1. Engaging the traction assist
• 5.20.2. Disengaging the Traction Assist
• 5.21. Raising and Lowering Cargo Box
• 5.21.1. Manual Lift
• 5.21.2. Power Lift (Optional)
• 5.21.3. Manual Lift Assist (Optional)
• 5.22. Operating the Tailgate
• 5.22.1. Opening Tailgate
• 5.22.2. Closing Tailgate
• 5.23. Removing and Installing Tailgate
• 5.23.1. Removing Tailgate
• 5.23.2. Installing Tailgate
• 5.24. Loading the Cargo Box
• 5.25. Emptying Cargo Box
• 5.26. Towing Loads
• 5.27. Transporting Vehicle
• 6. Replacement Parts
• 6.1. Service Literature
• 6.1.1. Order Service Parts Online
• 6.2. Part Numbers
• 7. Service Intervals
• 7.1. Servicing Your Machine
• 7.2. Break In
• 7.2.1. After 8 Hours of Use
• 7.3. Every 50 Hours or Annually
• 7.4. Every 100 Hours or Annually
• 7.5. Every 200 Hours
• 7.6. Every 250 Hours or Every 2 Years
• 8. Service Lubrication
• 8.0.1. The following greases are preferred
• 8.1. Lubricating King Pins on Front Wheel Suspension
• 9. Service Engine
• 9.1. Engine Warranty Maintenance Statement
• 9.2. Avoid Fumes
• 9.3. Engine Oil
• 9.3.1. The following John Deere oils are preferred
• 9.3.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
• 9.4. Checking Engine Oil Level
• 9.5. Changing Engine Oil and Filter
• 9.6. Cleaning Rubber Dust Unloading Valve
• 9.7. Servicing Air Cleaner Element
• 9.8. Checking Air Intake Hoses and Clamps
• 9.9. Checking Spark Plug
• 9.10. Replacing Fuel Filter
• 9.11. Adjusting Carburetor
• 9.12. Cleaning Engine Compartment and Fins
• 10. Service Transmission
• 10.1. Transaxle Oil
• 10.2. Checking Transaxle Oil Level
• 10.3. Changing Transaxle Oil
• 10.4. Checking Drive Belt
• 10.5. Replacing Drive Belt
• 10.6. Checking Secondary Clutch Buttons
• 11. Service Electrical
• 11.1. Service the Battery Safely
• 11.2. Removing and Installing Battery
• 11.2.1. Removing
• 11.2.2. Installing
• 11.3. Cleaning Battery and Terminals
• 11.4. Supplemental Battery Maintenance
• 11.5. Using Booster Battery
• 11.6. Replacing Headlight Bulb
• 11.7. Replacing Fuse
• 12. Service Miscellaneous
• 12.1. Using Proper Fuel
• 12.2. Filling Fuel Tank
• 12.3. Checking Tire Pressure
• 12.4. Cleaning Plastic Surfaces
• 12.5. Cleaning and Repairing Metal Surfaces
• 12.5.1. Cleaning
• 12.5.2. Repairing Minor Scratches (surface scratch)
• 12.5.3. Repairing Deep Scratches (bare metal or primer showing)
• 12.6. Opening and Closing Hood
• 12.6.1. Opening Hood
• 12.6.2. Closing Hood
• 12.7. Removing and Installing Engine Access Panel
• 12.7.1. Removing
• 12.7.2. Installing
• 12.8. Shock Adjustment
• 12.8.1. Preload Adjustment
• 12.9. Removing and Installing Front Wheel Assembly
• 12.9.1. Removing
• 12.9.2. Installing
• 12.10. Removing and Installing Rear Wheel Assembly
• 12.10.1. Removing
• 12.10.2. Installing
• 12.11. Checking Brakes and Brake Cables
• 12.12. Checking Traction Assist Cable Operation (CX Model)
• 13. Troubleshooting
• 13.1. Using Troubleshooting Chart
• 13.2. Electrical
• 14. Storage
• 14.1. Storing Safety
• 14.2. Preparing Machine for Storage
• 14.3. Preparing Fuel and Engine For Storage
• 14.3.1. Engine
• 14.4. Removing Machine From Storage
• 15. Assembly
• 15.1. Checking Tire Pressure
• 15.2. Charge and Connect Battery
• 15.3. Prepare Brakes
• 15.3.1. Seat Brakes
• 15.3.2. Burnish Brakes
• 15.4. Check Fluid Levels
• 15.5. Test Safety Start System
• 16. Specifications
• 16.1. Engine Specifications
• 16.2. Electrical System
• 16.3. Fuel System
• 16.4. Drive Train
• 16.5. Steering and Brakes
• 16.6. Capacities
• 16.6.1. Crankcase
• 16.7. Dimensions
• 16.7.0.1. Inflation Pressure
• 16.7.0.2. Inflation Pressure
• 16.8. Recommended Lubricants
• 17. Warranty
• 17.1. Product Warranty
• 17.2. California and U.S. EPA Emissions Control System Warranty Statement (Small OffRoad Gas Engines)
• 17.3. Tire Warranty
• 17.4. Limited Battery Warranty
• 17.4.1. TO SECURE WARRANTY SERVICE
• 17.4.2. FREE REPLACEMENT
• 17.4.3. PRO RATA ADJUSTMENT
• 17.4.4. THIS WARRANTY DOES NOT COVER
• 17.4.5. LIMITATION OF IMPLIED WARRANTIES AND PURCHASERS REMEDIES
• 17.4.6. NO DEALER WARRANTY
• 17.4.7. PRO RATA MONTHS OF ADJUSTMENT
• 18. John Deere Quality Statement
• 18.1. John Deere Quality
• 19. Service Record
• 19.1. Record Service Dates