John Deere Diesel M-Gator A1 Utility Vehicles Operator Manual OMM159412

Description

• Model List:
  • Diesel M-Gator A1 Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Product Identification
• 2.1. Record Identification Numbers
• 3. Table of Contents
• 4. Safety Labels
• 4.1. Safety Label Location
• 4.2. Understanding The Machine Safety Labels
• 4.3. Warning M159421
• 4.4. WARNING M155337
• 4.5. WARNING M117554
• 4.6. DANGER M128699
• 4.7. WARNING M150930
• 4.8. Warning M159458
• 4.9. Caution M159458
• 4.10. Caution M139658
• 4.11. Emission Control System Certification Label
• 4.12. Warning M159705
• 4.13. Supervisor Safety Responsibilities
• 4.14. Operator Training Required
• 4.15. Operating Safely
• 4.16. Using a Spark Arrestor
• 4.17. Parking Safely
• 4.18. Protect Children and Prevent Accidents
• 4.19. Avoid Excessive Speeds
• 4.20. Avoid Tipping
• 4.21. Use Seat Belt Properly
• 4.22. Keep Occupant Protective System (OPS) Installed Properly
• 4.23. Keep Riders Off Vehicle
• 4.24. Before Driving
• 4.25. Transport Loads Safely
• 4.26. Towing Loads Safely With Utility Vehicle
• 4.27. Driving On Rough Terrain
• 4.28. Climbing Or Descending A Hill
• 4.29. Driving Across Slopes
• 4.30. Riding Through Water
• 4.31. Checking Wheel Hardware
• 4.32. Wear Appropriate Clothing
• 4.33. Practice Safe Maintenance
• 4.34. Prevent Fires
• 4.35. Do Not Modify Machine
• 4.36. Tire Safety
• 4.37. Handling Fuel Safely
• 4.38. Handling Waste Product and Chemicals
• 5. Operating Controls
• 5.1. Operator Station Controls
• 6. Operating
• 6.1. Daily Operating Checklist
• 6.2. Avoid Damage to Plastic and Painted Surfaces
• 6.3. Using Hand Holds
• 6.4. Adjusting Standard Seat
• 6.5. Testing Safety Systems
• 6.6. Testing the Safety Start System
• 6.7. Using the Seat Belts
• 6.8. Raising and Lowering Occupant Protective Structure (OPS)
• 6.9. Using Park Brake
• 6.10. Using Ignition Switch
• 6.11. Using Headlights
• 6.12. Using Deluxe Garrison Lights (Optional)
• 6.13. Using Black Out Lights (Optional US military only)
• 6.14. Using and Checking Instrument Panel
• 6.15. Using Accessory Outlet
• 6.16. Using Steering Wheel Lock Cable
• 6.17. Starting the Engine
• 6.18. Stopping Engine
• 6.19. Using Travel Controls
• 6.20. Using Traction Assist (Differential Lock)
• 6.21. Raising and Lowering Cargo Box Using Power Lift
• 6.22. Transporting Litters or Stretchers on Cargo Box or Front Carrier (Emergency Use Only)
• 6.23. Operating the Tailgate
• 6.24. Lowering Cargo Box Side Panels
• 6.25. Using Cargo Box TieDown Rings
• 6.26. Using Sling Load Portal Rings
• 6.27. Using Pintle Hitch
• 6.28. Determining Vehicle Load Capacity
• 6.29. Loading Cargo Box
• 6.30. Emptying Cargo Box
• 6.31. Towing Loads
• 6.32. Using Correct Tires and Inflation
• 6.33. Tire Chains
• 6.34. Transporting Vehicle
• 7. Replacement Parts
• 7.1. Service Literature
• 7.2. Part Numbers
• 8. Service Intervals
• 8.1. Servicing Your Machine
• 8.2. Break In
• 8.3. Every 50 Hours or Annually (whichever comes first)
• 8.4. Every 200 Hours or Annually (whichever comes first)
• 8.5. Every 800 Hours or 24 Months (whichever comes first)
• 8.6. Every 1000 Hours
• 8.7. Every 1000 Hours or 24 Months (whichever comes first)
• 9. Service Lubrication
• 9.1. Chain Lubricant
• 9.2. Lubricating Front King Pins
• 9.3. Lubricating Drive Chain
• 9.4. Lubricating Transaxle Couplers
• 10. Service Engine
• 10.1. Engine Warranty Maintenance Statement
• 10.2. Avoid Fumes
• 10.3. Engine Oil
• 10.4. Checking Engine Oil Level
• 10.5. Changing Engine Oil and Filter
• 10.6. Cleaning Dust Unloading Valve
• 10.7. Checking Air Restriction Indicator
• 10.8. Servicing Air Cleaner Element
• 10.9. Checking Air Intake, Hoses and Clamps
• 10.10. Servicing Sediment Bowl
• 10.11. Bleeding Fuel System
• 10.12. Servicing Fuel Injection Pump
• 10.13. Cleaning Engine Compartment
• 10.14. Cleaning Frame Screen and Intake Louvers
• 10.15. Checking Coolant Level
• 10.16. Service Cooling System Safely
• 10.17. Servicing Cooling System
• 10.18. Recommended Engine Coolant
• 10.19. Checking Radiator Hoses and Clamps
• 10.20. Checking Spark Arrestor
• 11. Service Transmission
• 11.1. Transaxle Oil
• 11.2. Checking Transaxle Oil Level
• 11.3. Changing Transaxle Oil
• 11.4. Checking Drive Belt
• 11.5. Replacing Drive Belt
• 11.6. Checking Drive Chain Tension
• 11.7. Adjusting Drive Chain Tension
• 11.8. Checking Secondary Driven Clutch Buttons
• 12. Service Electrical
• 12.1. Service the Battery Safely
• 12.2. Checking the Battery (Sealed Batteries)
• 12.3. Removing and Installing Battery
• 12.4. Cleaning Battery and Terminals
• 12.5. Using Booster Battery
• 12.6. Replacing Headlight Bulb
• 12.7. Replacing Instrument Panel Bulbs
• 12.8. Checking and Replacing Fuses
• 12.9. Servicing the Alternator Belt
• 13. Service Miscellaneous
• 13.1. Using Proper Fuel (Diesel)
• 13.2. Filling Fuel Tank
• 13.3. Removing and Installing Front Wheel Assembly
• 13.4. Removing and Installing Rear Wheel Assembly
• 13.5. Removing and Installing Hood
• 13.6. Opening and Closing Service Access Panel
• 13.7. Remove and install Seat Base Panel
• 13.8. Cleaning Plastic Surfaces
• 13.9. Cleaning and Repairing Metal Surfaces
• 14. Troubleshooting
• 14.1. Using Troubleshooting Chart
• 14.2. Electrical
• 15. Storage
• 15.1. Storing Safety
• 15.2. Preparing Machine for Storage
• 15.3. Preparing Fuel and Engine For Storage
• 15.4. Removing Machine From Storage
• 16. Assembly
• 16.1. Prepare Vehicle For Assembly
• 16.2. Remove Shipping Wrap
• 16.3. Check Tire Pressure and Condition
• 16.4. Install Front Wheels and Tires (Heavy Duty)
• 16.5. Install Front Extended Mobility Technology Tires (EMT)
• 16.6. Install Belt and Chain Shield
• 16.7. Install Rear Wheels and Tires
• 16.8. Lubricating Front King Pins
• 16.9. Install Steering Wheel
• 16.10. Install Power Lift Kit
• 16.11. Check Battery Voltage
• 16.12. Install Battery Wiring
• 16.13. Install Pintle Hitch
• 16.14. Install Bumper and Brush Guard
• 16.15. Install Seats
• 16.16. Adjust Seats
• 16.17. Install Cargo Box
• 16.18. Install Fire Extinguisher
• 16.19. Check Fluid Levels
• 16.20. Prepare Fuel System
• 16.21. Clean and Polish Plastic Hood and Fenders
• 17. Specifications
• 17.1. Engine Specifications
• 17.2. Drive Train
• 17.3. Electrical System
• 17.4. Fuel System
• 17.5. Fluid Capacities
• 17.6. Steering and Brakes
• 17.7. Dimensions
• 17.8. Recommended Lubricants
• 18. Warranty
• 18.1. Product Warranty
• 18.2. John Deere, Federal And California Emission Control System Warranty (NonRoad Diesel)
• 18.3. Tire Warranty
• 18.4. Limited Battery Warranty
• 19. John Deere Quality Statement
• 19.1. John Deere Quality
• 20. Service Record
• 20.1. Record Service Dates