Description
Contents:
Introduction
Thank You for Purchasing a John Deere Product
Using Your Operator’s Manual
Special Messages
Product Identification
Record Identification Numbers
Table of Contents
Safety
Understanding The Machine Safety Labels
WARNING: RIDERS CAN FALL OFF AND BE KILLED
WARNING: YOUNG DRIVERS INCREASE CHANCE OF DEATH
WARNING: ROLLOVER OR FALLING OFF MAY CAUSE DEATH
CAUTION
DANGER: EXPLOSIVE GASES
POISON: CAUSES SEVERE BURNS
CAUTION: HELP PREVENT INJURY WHEN DUMPING LOADS
Operating Safely
Protect Children and Prevent Accidents
Operator Training Required
Keep Riders Off Vehicle
Before Driving
Parking Safely
Transport Loads Safely
Avoid Tipping
Driving On Rough Terrain
Climbing Or Descending A Hill
Driving Across Slopes
Riding Through Water
Prevent Fires
Practice Safe Maintenance
Wear Appropriate Clothing
Prevent Vehicle Runaway
Do Not Modify Machine
Tire Safety
Checking Wheel Bolts
Handling Fuel Safely
Handling Waste Product and Chemicals
Operating
Daily Operating Checklist
Operator Controls
Miscellaneous Controls
Indicator Panel
Using Hand Holds
Adjusting Seats
Using Fuel Shut-Off Valve
Using Park Brake
Locking the Park Brake
Unlocking the Park Brake
Operating Differential Lock
Engaging the Differential Lock
Disengaging the Differential Lock
Using Transaxle Shift Lever
Testing Safety Systems
Testing the Safety Start System
Starting the Engine
Stopping Engine
Operating the Vehicle
Raising and Lowering Cargo Box
Dumping a Load
Operating the Tailgate
Removing Tailgate
Installing Tailgate Latch Rods
Using the Tiedown Rings
Installing Cargo Box Partitions
Loading the Cargo Box
Towing Loads
Transporting Vehicle
Replacement Parts
Service Literature
Parts
Part Numbers
Service Intervals
Servicing Your Machine
Daily
Break In
After First 5 Hours:
After First 10 Hours:
After First 20 Hours:
After First 25 Hours:
Every 25 Hours
Every 50 Hours
Every 100 Hours
Every 200 Hours or Annually (whichever comes first)
Every 200 Hours or 24 Months
Every 300 Hours or 36 Months
Every 500 Hours
Service Lubrication
Grease
The following greases are preferred:
Chain Lubricant
Lubricating Axle Couplers
Lubricating Drive Chain
Lubricating Front King Pins
Service Engine
Engine Warranty Maintenance Statement
Avoid Fumes
Engine Oil
The following John Deere oils are preferred:
Other oils may be used if above John Deere oils are not available, provided they meet the followi…
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Rubber Dust Unloading Valve
Checking Air Restriction Indicator
Servicing Air Cleaner Elements
Checking Air Intake
Servicing Sediment Bowl
Checking
Cleaning
Bleeding Fuel System
Cleaning Engine Compartment
Cleaning Engine Cooling Screens
Recommended Engine Coolant
The following John Deere coolants are preferred:
If neither of the recommended coolants is available, use a glycol base coolant that meets the fol…
Checking Coolant Level
Servicing Cooling System
Prepare Vehicle
Draining Cooling System
Flushing Cooling System
Filling Cooling System
Checking Spark Arrestor
Servicing Fuel Injection Pump
Servicing Fuel Injection Nozzles
Service Transmission
Transaxle Oil
Checking Transaxle Oil Level
Changing Transaxle Oil
Checking Drive Belt
Replacing Drive Belt
Checking Drive Chain Tension
Adjusting Drive Chain Tension
Cleaning Primary Drive Clutch
Checking Secondary Driven Clutch Buttons
Service Electrical
Removing and Installing Battery
Removing
Installing
Checking Battery Electrolyte Level
Clean Battery and Terminals
Using Booster Battery
Replacing Headlight Bulb
Replacing Headlight Housing
Replacing Instrument Panel Bulbs
Checking and Adjusting Alternator Belt
Service Miscellaneous
Removing and Installing Seats
Removing
Installing
Do Not Use Galvanized Containers
Filling Fuel Tank
Cleaning and Repairing Plastic Surfaces
Cleaning and Repairing Metal Surfaces
Cleaning:
Repairing Minor Scratches (surface scratch):
Repairing Deep Scratches (bare metal or primer showing):
Removing and Installing Hood
Adjusting Accelerator Pedal Pressure
Checking Wheel Bolt Torque
Troubleshooting
Using Troubleshooting Chart
Engine
Electrical
Brakes
Storage
Storing the Machine
Removing the Machine From Storage
Assembly
Prepare Vehicle For Assembly
Remove Battery
Prepare Battery for Installation
Add Electrolyte and Charge (“Moist†Batteries Only)
Check Voltage and Charge (“Wet†Batteries Only)
Install Chain Shields
Reduce Tire Pressure
Install Wheels
Install Rear Wheels
Install Front Wheels
Install Steering Wheel
Check Passenger Seat
Install Operator Seat
Remove Shipping Wrap
Install Vehicle Guards
Bumper Brush Guard
Fender Guards
Install Tiedown Rings
Install and Connect Battery
Install Cargo Box
Connect Power Lift Cylinder
Install Load Guard
Install Bedliner
Lubricate Front King Pins
Check Fluid Levels
Prepare Fuel System
Clean and Polish Plastic Hood and Fenders
Specifications
Engine
Electrical System
Fuel System
Drivetrain
Fluid Capacities
Dimensions
Tires
Knobby, Bar-Type, and Turf
Heavy Duty All Purpose
Inflation Pressure
Recommended Lubricants
Grease
Torque
Warranty
Product Warranty
EMISSIONS CONTROL SYSTEM CERTIFICATION LABEL (Non-Road Diesel)
John Deere, Federal And California Emission Control System Warranty (Non-Road Diesel)
Your Warranty Rights and Obligations
John Deere Emission Control System Warranty Coverage
Owner’s Warranty Responsibilities
Length of Warranty Coverage
Warranted Parts
Fuel Metering System:
Air Induction System:
Catalyst System:
Miscellaneous Items Used in Above Systems:
Warranty Service and Charges
Maintenance Warranty Coverage
Consequential Warranty Coverage
Limitations
Limited Liability
Tire Warranty
Limited Battery Warranty
Index
Notes
Notes
Notes
John Deere Quality Statement
John Deere Quality
Step 1
Step 2
Step 3
Service Record
Record Service Dates
