John Deere HD35R, HD40R, HD45R, HD50R Hinged Drapers Operator Manual OMHXE161443

Description

• Model List:
  • HD35R Hinged Draper
  • HD40R Hinged Draper
  • HD45R Hinged Draper
  • HD50R Hinged Draper

• 1. Introduction
• 1.1. Foreword
• 1.2. A Message to Our Customers
• 1.3. Identification View
• 2. Safety Features
• 2.1. Hinged Draper Safety Features
• 2.2. Recognize Safety Information
• 2.3. Understand Signal Words
• 2.4. Follow Safety Instructions
• 2.5. French and Spanish Safety Signs and Operators Manual
• 2.6. Ballasting for Safe Ground Contact
• 2.7. Parking and Leaving the Machine
• 2.8. Prepare for Emergencies
• 2.9. Wear Protective Clothing
• 2.10. Stay Clear of Harvesting Units
• 2.11. Keep Hands Away from Knives
• 2.12. Use Safety Lights and Devices
• 2.13. Transport Combine with FrontEnd Equipment Attached Safely
• 2.14. Road Transport Disconnect Switch
• 2.15. Practice Safe Maintenance
• 2.16. Remove Paint Before Welding or Heating
• 2.17. Avoid Heating Near Pressurized Fluid Lines
• 2.18. Avoid Contact With Moving Parts
• 2.19. Avoid Contact With Cutterbar
• 2.20. Stay Clear of Rotating Drivelines
• 2.21. Guards and Shields
• 2.22. Avoid HighPressure Fluids
• 2.23. Service Accumulator Systems Safely
• 2.24. Service Machines Safely
• 2.25. Service Drive Belts Safely
• 2.26. Protect Against High Pressure Spray
• 2.27. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 2.28. Support Machine Properly
• 2.29. Store Attachments Safely
• 3. Safety Signs
• 3.1. Pictorial Safety Signs
• 3.2. Replace Safety Signs
• 3.3. Front View Decals
• 3.4. LeftHand Rear View Decals
• 3.5. RightHand Rear View Decals
• 3.6. LeftHand Side View Decals
• 3.7. RightHand Side View Decals
• 4. Transporting
• 4.1. Transporting on a Trailer
• 4.2. Loading Draper onto Trailer
• 4.3. Unloading Draper from Trailer
• 4.4. Transporting on a Combine
• 5. Attaching and Detaching
• 5.1. Attaching FrontEnd Equipment to Combine
• 5.2. Position Draper Warning Lights for Field Operation (If Equipped)
• 5.3. Detaching FrontEnd Equipment from Combine
• 6. Calibration and Settings
• 6.1. When to Calibrate
• 6.2. User Calibration Procedures
• 6.3. Draper Sensor Locations
• 6.4. Calibration Error Codes
• 6.5. Fault Codes
• 6.6. Adjusting Feeder House Drop Rate and Sensitivity
• 7. Operating the Draper
• 7.1. General Information
• 7.2. Setting Backshaft Speed
• 7.3. Armrest Functions
• 7.4. Active Header Control DisplayFeatures
• 7.5. Description of Automatic Header Height Control Systems
• 7.6. Draper Belt Speed
• 7.7. Draper Belt Speed Adjust Switch
• 7.8. Automatic Header Height Control
• 7.9. OffGround Cutting
• 7.10. OnGround Cutting
• 7.11. Header Downforce
• 7.12. Reel Settings
• 7.13. Reel Resume
• 7.14. Reel Reverse
• 8. Attachments and Options
• 8.1. Attachments and Options
• 9. AdjustmentsLeveling Draper
• 9.1. Leveling Draper to Ground
• 9.2. Bleeding System
• 10. AdjustmentsFeeding Related
• 10.1. Dual Position Feed Drum
• 10.2. Reversible Side Draper Belts
• 10.3. Side Draper Belt Tension
• 10.4. Center Draper Belt Tension
• 10.5. Knife HoldDown Clearance
• 10.6. Adjust Center Knife Guards
• 10.7. Feed Drum Stripper Clearance
• 10.8. TwoSpeed Center Feed Gear Case
• 10.9. Feed Drum Finger Pitch
• 10.10. Auger Height Adjustment Locations
• 10.11. Top Auger Controls
• 10.12. Top Auger Finger Timing
• 10.13. Top Auger Stripper
• 10.14. Adjust Auto Belt Speed
• 10.15. ReelFinger Pitch
• 10.16. Belt Speed Reduced Mode
• 11. AdjustmentsCrop Divider
• 11.1. Install Poly Crop Dividers
• 11.2. Height Adjustment of Poly Crop Divider Point
• 11.3. Install Crop Divider Rods
• 12. AdjustmentsReel
• 12.1. Engage Reel Safety Stops
• 12.2. Minimum Reel Height and Leveling Reel
• 12.3. Fore/Aft Cylinder Mount Adjustment
• 12.4. Rephasing Reel Fore/Aft Cylinders
• 12.5. Rephasing Reel Lift Cylinders
• 12.6. Bleeding Reel Lift Cylinder System
• 12.7. Adjust Reel Fingers
• 12.8. Auto Speed
• 12.9. Reel Drive Gear Adjustment
• 13. Lubrication
• 13.1. Main Gear Case, 90 Gear Case, and Center Feed Drum Gear Case
• 13.2. Alternative and Synthetic Lubricants
• 13.3. Mixing of Lubricants
• 13.4. Lubricant Storage
• 14. Lubrication and Maintenance
• 14.1. Safety Wing Lock Ball Valve
• 14.2. Hydraulic Hose Replacement
• 14.3. Hydraulic System Cleanliness
• 14.4. Accumulator Pressure
• 14.5. Using HighPressure Washers
• 14.6. Using Pressurized Air
• 14.7. Important Considerations
• 14.8. Working Underneath or Around Feeder House
• 15. MaintenanceDaily
• 15.1. Service Interval ChartDaily
• 15.2. Critical Areas of Inspection
• 15.3. Areas of Inspection
• 16. MaintenanceEvery 10 Hours
• 16.1. Service Interval ChartEvery 10 Hours
• 16.2. Check Center Draper Belt Tension
• 16.3. Check Side Draper Belt Tension
• 17. MaintenanceEvery 50 Hours
• 17.1. Service Interval ChartEvery 50 Hours
• 17.2. Check Main Gear Case Oil Level
• 17.3. Check 90 Gear Case Oil Level
• 17.4. Check Center Feed Drum Gear Case Oil Level
• 17.5. Lubricate Feed Drum Driveshaft Grease Fitting
• 17.6. Lubricate Main Driveshaft Grease Fitting
• 17.7. Lubricate Reel Grease Fitting
• 17.8. Lubricate Center Belt Driveshaft Grease Fitting
• 17.9. Lubricate Telescoping Knife Driveshaft Grease Fitting
• 17.10. Lubricate Wing Driveshaft Grease Fitting
• 17.11. Lubricate Wing Push Bar Grease Fitting
• 17.12. Lubricate Reel Height Adjustment Screw
• 18. MaintenanceEvery 400 Hours
• 18.1. Service Interval ChartEvery 400 Hours
• 18.2. Lubricate the Reel Lift Cylinder Grease Fitting
• 19. MaintenanceEvery 1000 Hours or Five Years
• 19.1. Service Interval ChartEvery 1000 Hours or Five Years
• 19.2. Change Main Gear Case Oil
• 19.3. Change Center Feed Drum Gear Case Oil
• 19.4. Change Center Feed Belt Gear Case Oil
• 20. Service
• 20.1. Hydraulic Cylinder Safety Stop
• 20.2. Safety Wing Lock Ball Valve
• 20.3. Draper Suspension Service Mode
• 20.4. Reel Safety Stops
• 20.5. Open End Panels
• 20.6. Remove and Install Telescoping Knife Driveshaft
• 20.7. Set Cutterbar Knife Timing
• 20.8. Cutterbar Maintenance
• 20.9. Knife Section Service Kit
• 20.10. Remove and Install Cutterbar Knife
• 20.11. Remove and Install Knife Sections
• 20.12. Align Knife Head and Knife Drive
• 20.13. Spare Knife Storage
• 20.14. Remove and Install Knife Guards
• 20.15. Center Draper Cleanout
• 20.16. Cleaning Material Buildup at End Panels
• 20.17. Clean Material Buildup at Center Belt Driveshaft
• 20.18. Remove and Install Side Draper Belts
• 20.19. Remove and Install Center Draper Belt
• 20.20. Remove and Install Feed Drum Finger Guides
• 20.21. Remove and Install Feed Drum Fingers
• 20.22. Warning Light Replacement (If Equipped)
• 20.23. Stubble Light Replacement
• 20.24. End Panel Light Replacement
• 20.25. Divider Point Light Replacement
• 21. Troubleshooting
• 21.1. Cutting Platform
• 21.2. Active Header Height Control
• 21.3. Trailering
• 22. Storage
• 22.1. End of Season Service
• 22.2. Beginning of Season Service
• 23. Specifications
• 23.1. Overall Dimensions
• 23.2. Component Specifications
• 23.3. Draper Weights
• 23.4. Conformity Information (If Applicable)
• 23.5. EU Declaration of Conformity
• 23.6. Eurasian Economic Union
• 23.7. Machine Design Life
• 23.8. Unified Inch Bolt and Screw Torque Values
• 23.9. Metric Bolt and Screw Torque Values
• 24. Identification Numbers
• 24.1. Identification Numbers
• 24.2. Identification Plate
• 24.3. Identification Plate Location
• 24.4. Keep Proof of Ownership
• 24.5. Keep Machines Secure
• 25. John Deere Service Literature Available
• 25.1. Technical Information
• 26. John Deere Service Keeps You On The Job
• 26.1. John Deere Parts
• 26.2. The Right Tools
• 26.3. WellTrained Technicians
• 26.4. Prompt Service