Description
Contents:
Record Keeping
Record Engine Serial and Model Number
Engine Option Codes
Record ECU Serial Number
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
California Proposition 65 Warning
Illuminate Work Area Safely
Work in Clean Area
Use Proper Tools
Live With Safety
Prevent Machine Runaway
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
In Case of Fire
Handle Fluids Safely-Avoid Fires
Avoid Static Electricity Risk When Refueling
Service Machines Safely
Wear Protective Clothing
Protect Against Noise
Handling Batteries Safely
Prevent Acid Burns
Stay Clear of Rotating Drivelines
Install All Guards
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Protect Against High Pressure Spray
Prevent Battery Explosions
Avoid Hot Exhaust
Work In Ventilated Area
Service Cooling System Safely
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Fuels, Lubricants, and Coolant
Diesel Fuel
Supplemental Diesel Fuel Additives
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Fuel Filters
Minimizing the Effect of Cold Weather on Diesel Engines
John Deere Break-In Plus Engine Oil – Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Diesel Engine Oil – Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Diesel Engine Oil and Filter Service Intervals – Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V- OEM Applications
Diesel Engine Oil and Filter Service Intervals
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Oil Filters
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Water Quality for Mixing with Coolant Concentrate
Operating in Warm Temperature Climates
Testing Coolant Freeze Point
Disposing of Coolant
Instrument Panels
PV101 Instrument Panels
PV101 Diagnostic Gauge – Using
PV101 Diagnostic Gauge – Main Menu
PV101 Diagnostic Gauge – Essential Menus
DG14 Diagnostic Gauge – Using
DG14 Diagnostic Gauge – Main Menu
DG14 Diagnostic Gauge – Essential Menus
PV480 Instrument Panel
PV480 Diagnostic Gauge – Using
PV480 Diagnostic Gauge – Main Menu
PV480 Diagnostic Gauge – Essential Menus
Required Machine Stop Warning
John Deere PowerSight
Engine Operation
Break-In Service
Generator Set (Standby) Applications
Starting the Engine
Normal Engine Operation
Cold Weather Operation
Warming Engine
Idling Engine
Changing Engine Speed
Stopping the Engine
Using a Booster Battery or Charger
Auxiliary Gear Drive Limitations
EU Qualified Emergency Use – SCR Derate Override Option
US EPA Qualified Emergency Use – SCR Derate Override Option
Restored Operation Option
Lubrication and Maintenance
Required Emission-Related Information
Observe Service Intervals
Use Correct Fuels, Lubricants, and Coolant
Lubrication and Maintenance Service Interval Chart
Lubrication & Maintenance – Daily
Daily Prestarting Checks
Lubrication & Maintenance – 500 Hours/12 Months
Servicing Fire Extinguisher
Servicing Battery
Visually Inspecting Coolant Pump
Checking Open Crankcase Vent (OCV)
Removing and Installing Fuel Filters
Checking Belt Wear
Checking Belt Tensioner Spring Tension
Checking Cooling System
Pressure Testing Cooling System
Changing Engine Oil and Replacing Oil Filter
Checking and Adjusting Engine Speeds
Checking Engine Mounts
Checking Engine Ground Connection
Lubrication & Maintenance – 750 Hours/12 Months
Changing Engine Oil and Replacing Oil Filter
Lubrication & Maintenance – 6000 Hours/72 Months
Flushing and Refilling Cooling System
Thermostat – Testing
Service As Required
Additional Service Information
Draining Water From Fuel Filters
Adding Coolant
Pre-Start Cleaning Guide
Replacing Air Cleaner Filter Elements
Inspecting Primary Air Filter Element
Air Filter Element Storage
Engine Belt Replacement
Checking Fuses
Checking Electrical Wiring And Connections
Priming Fuel System
Checking Air Compressors (If Equipped)
Checking Refrigerant (A/C) Compressor (If Equipped)
Checking Rear Power Take-Off (PTO)
Crankshaft Vibration Damper
Troubleshooting
General Troubleshooting Information
Diagnostic Trouble Code Designations
Intermittent DTC Diagnostics
Engine Troubleshooting
Electrical System Layout
Precautions for Welding
Storage
Engine Storage Guidelines
Preparing Engine for Long-Term Storage
Removing Engine from Long-Term Storage
Specifications
Engine Crankcase Oil Fill Capacity
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication and Maintenance Records
Daily Prestarting Service
500 Hours of Operation or 12 Months Service
6000 Hours of Operation or 72 Months of Service
Service As Required
Warranty
John Deere Warranty in OEM Applications
Emissions Control System Certification Label
Carbon Dioxide Emissions (COâ‚‚)
EPA Non-road Emissions Control Warranty Statement-Compression Ignition
CARB Non-road Emissions Control Warranty Statement-Compression Ignition
