John Deere PowerTech 0.9, 1.1, 1.2, 1.5, 2.0 L OEM Diesel Engines Operator Manual OMRG26439

Description

• Model List:
  • PowerTech 0.9 L OEM Diesel Engine
  • Power Tech 1.1 L OEM Diesel Engine
  • Power Tech 1.2 L OEM Diesel Engine
  • Power Tech 1.5 L OEM Diesel Engine
  • Power Tech 2.0 L OEM Diesel Engine

• 1. Contents
• 1.1. Record Keeping
• 1.1.1. Record Engine Serial Number
• 1.1.2. Record Fuel Pump Model Number
• 1.1.3. Recognize Safety Information
• 1.1.4. Understand Signal Words
• 1.1.5. Follow Safety Instructions
• 1.1.6. Replace Safety Signs
• 1.1.7. Illuminate Work Area Safely
• 1.1.8. Work in Clean Area
• 1.1.9. Use Proper Tools
• 1.1.10. Live With Safety
• 1.1.11. Prevent Machine Runaway
• 1.1.12. Handle Fuel SafelyAvoid Fires
• 1.1.13. Prepare for Emergencies
• 1.1.14. Handle Starting Fluid Safely
• 1.1.15. In Case of Fire
• 1.1.16. Handle Fluids SafelyAvoid Fires
• 1.1.17. Avoid Static Electricity Risk When Refueling
• 1.1.18. Service Machines Safely
• 1.1.19. Wear Protective Clothing
• 1.1.20. Protect Against Noise
• 1.1.21. Handling Batteries Safely
• 1.1.22. Prevent Acid Burns
• 1.1.23. Stay Clear of Rotating Drivelines
• 1.1.24. Install All Guards
• 1.1.25. Practice Safe Maintenance
• 1.1.26. Remove Paint Before Welding or Heating
• 1.1.27. Avoid Heating Near Pressurized Fluid Lines
• 1.1.28. Avoid HighPressure Fluids
• 1.1.29. Do Not Open HighPressure Fuel System
• 1.1.30. Protect Against High Pressure Spray
• 1.1.31. Prevent Battery Explosions
• 1.1.32. Avoid Hot Exhaust
• 1.1.33. Work In Ventilated Area
• 1.1.34. Service Cooling System Safely
• 1.1.35. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.2. Fuels, Lubricants, and Coolant
• 1.2.1. Diesel Fuel
• 1.2.2. Lubricity of Diesel Fuel
• 1.2.3. Handling and Storing Diesel Fuel
• 1.2.4. Testing Diesel Fuel
• 1.2.5. Biodiesel Fuel
• 1.2.6. Minimizing the Effect of Cold Weather on Diesel Engines
• 1.2.7. Diesel Engine Oil Tier 2 and Stage II
• 1.2.8. Extended Diesel Engine Oil Service Intervals
• 1.2.9. Mixing of Lubricants
• 1.2.10. Oilscan and CoolScan
• 1.2.11. Alternative and Synthetic Lubricants
• 1.2.12. Lubricant Storage
• 1.2.13. Multipurpose Extreme Pressure (EP) Grease
• 1.2.14. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
• 1.2.15. Drain Intervals for Diesel Engine Coolant
• 1.2.16. Supplemental Coolant Additives
• 1.2.17. Testing Diesel Engine Coolant
• 1.2.18. Operating in Warm Temperature Climates
• 1.2.19. Disposing of Coolant
• 1.3. Engine Operating Guidelines
• 1.3.1. Instrument (Gauge) Panel
• 1.3.2. Normal Engine Operation
• 1.3.3. BreakIn Service
• 1.3.4. Standby Power Units
• 1.3.5. Starting the Engine
• 1.3.6. Cold Weather Starting
• 1.3.7. Warming Engine
• 1.3.8. Idling Engine
• 1.3.9. Stopping the Engine
• 1.3.10. Using a Booster Battery or Charger
• 1.4. Lubrication and Maintenance
• 1.4.1. Observe Service Intervals
• 1.4.2. Use Correct Fuels, Lubricants, and Coolant
• 1.4.3. Lubrication and Maintenance Service Interval Chart
• 1.5. Lubrication Maintenance/Daily
• 1.5.1. Daily Prestarting Checks
• 1.6. Lubrication Maintenance/100 Hour
• 1.6.1. Servicing Fire Extinguisher
• 1.6.2. Retighten Engine Mounting Hardware
• 1.6.3. Servicing Battery
• 1.7. Lubrication Maintenance/200 Hour/3 Month
• 1.7.1. Changing Engine Oil and Oil Filter
• 1.7.2. Check and Adjust VBelt Tension
• 1.7.3. Cleaning Axial Seal Air Cleaner Element
• 1.7.4. Washing Axial Seal Air Cleaner Element
• 1.7.5. Inspect Axial Seal Air Cleaner Element
• 1.8. Lubrication Maintenance/400 Hour/6 Month
• 1.8.1. Checking Air Intake System
• 1.8.2. Replace Axial Seal Air Cleaner Element (If Equipped)
• 1.8.3. Replacing Radial Seal Air Cleaner Filter Element (If Equipped)
• 1.8.4. Replace Fuel Filter Element
• 1.8.5. Check and Service Fuel Injection Nozzles
• 1.8.6. Check Fuel Injection Pump Timing
• 1.8.7. Adjust Engine Valve Clearance
• 1.9. LubricationMaintenance/1000Hour/12Month
• 1.9.1. Pressure Testing Cooling System
• 1.9.2. Flushing Cooling System
• 1.10. Service As Required
• 1.10.1. Additional Service Information
• 1.10.2. Do Not Modify Fuel System
• 1.10.3. Adding Coolant
• 1.10.4. Bleed Fuel System on 3009 Engines
• 1.10.5. Bleed Fuel System on 3011, 3012, 3015 and 4020 Engines
• 1.10.6. Replace VBelt
• 1.11. Troubleshooting
• 1.11.1. General Troubleshooting Information
• 1.11.2. Power Unit Engine Wiring Harness Diagram
• 1.11.3. Electrical System Schematic
• 1.11.4. Engine Troubleshooting
• 1.11.5. Electrical Troubleshooting
• 1.12. Storage
• 1.12.1. Engine Storage Guidelines
• 1.12.2. Preparing Engine for Long Term Storage
• 1.12.3. Removing Engine from Long Term Storage
• 1.13. Specifications
• 1.13.1. General Engine Specifications3009D, 3011D, 3012D and 3015D
• 1.13.2. General Engine Specifications4020D and 4020T
• 1.13.3. Engine Crankcase Oil Fill Quantities
• 1.13.4. Unified Inch Bolt and Screw Torque Values
• 1.13.5. Metric Bolt and Screw Torque Values
• 1.14. Lubrication and Maintenance Records
• 1.14.1. Using Lubrication and Maintenance Records
• 1.14.2. Daily (Prestarting) Service
• 1.14.3. Hour Service
• 1.14.4. Hour/3 Month Service
• 1.14.5. Hour/6 Month Service
• 1.14.6. Hour/12 Month Service
• 1.14.7. Service as Required
• 1.15. Warranty
• 1.15.1. John Deere Warranty in OEM Applications
• 1.15.2. EPA Emissions Control Warranty Statement
• 1.15.3. Emissions Control System Certification Label
• 2. Page Number
• 2.1. Section 01
• 2.2. Section 05
• 2.3. Section 10
• 2.4. Section 15
• 2.5. Section 20
• 2.6. Section 25
• 2.7. Section 30
• 2.8. Section 35
• 2.9. Section 40
• 2.10. Section 45
• 2.11. Section 50
• 2.12. Section 55
• 2.13. Section 60
• 2.14. Section 65
• 2.15. Section 70
• 2.16. Section 75