John Deere PowerTech 2.9L OEM Diesel Engine Operator Manual OMRG27897

Description

• Model List:
  • PowerTech 2.9L OEM Diesel Engine

• 1. Contents
• 1.1. Record Keeping
• 1.1.1. Engine Serial Number Plate
• 1.1.2. Record Engine Serial Number
• 1.1.3. Engine Option Codes
• 1.1.4. Record Fuel Injection Pump Model Number
• 1.1.5. Emergency Stationary Engine Rule
• 1.1.6. Recognize Safety Information
• 1.1.7. Understand Signal Words
• 1.1.8. Follow Safety Instructions
• 1.1.9. Replace Safety Signs
• 1.1.10. Illuminate Work Area Safely
• 1.1.11. Work in Clean Area
• 1.1.12. Use Proper Tools
• 1.1.13. Live With Safety
• 1.1.14. Prevent Machine Runaway
• 1.1.15. Handle Fuel SafelyAvoid Fires
• 1.1.16. Prepare for Emergencies
• 1.1.17. Handle Starting Fluid Safely
• 1.1.18. In Case of Fire
• 1.1.19. Handle Fluids SafelyAvoid Fires
• 1.1.20. Avoid Static Electricity Risk When Refueling
• 1.1.21. Service Machines Safely
• 1.1.22. Wear Protective Clothing
• 1.1.23. Protect Against Noise
• 1.1.24. Handling Batteries Safely
• 1.1.25. Prevent Acid Burns
• 1.1.26. Stay Clear of Rotating Drivelines
• 1.1.27. Install All Guards
• 1.1.28. Practice Safe Maintenance
• 1.1.29. Remove Paint Before Welding or Heating
• 1.1.30. Avoid Heating Near Pressurized Fluid Lines
• 1.1.31. Avoid HighPressure Fluids
• 1.1.32. Do Not Open HighPressure Fuel System
• 1.1.33. Protect Against High Pressure Spray
• 1.1.34. Prevent Battery Explosions
• 1.1.35. Avoid Hot Exhaust
• 1.1.36. Work In Ventilated Area
• 1.1.37. Service Cooling System Safely
• 1.1.38. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.2. Fuels, Lubricants, and Coolant
• 1.2.1. Diesel Fuel
• 1.2.2. Supplemental Diesel Fuel Additives
• 1.2.3. Lubricity of Diesel Fuel
• 1.2.4. Handling and Storing Diesel Fuel
• 1.2.5. Biodiesel Fuel
• 1.2.6. Testing Diesel Fuel
• 1.2.7. Aviation (Jet) Fuels
• 1.2.8. Burner Fuels
• 1.2.9. Fuel Filters
• 1.2.10. Minimizing the Effect of Cold Weather on Diesel Engines
• 1.2.11. Diesel Engine BreakIn Oil NonEmissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
• 1.2.12. Diesel Engine Oil Tier 3 and Stage IIIA
• 1.2.13. Engine Oil and Filter Service Intervals Tier 3 and Stage IIIA OEM Applications
• 1.2.14. Mixing of Lubricants
• 1.2.15. Alternative and Synthetic Lubricants
• 1.2.16. Lubricant Storage
• 1.2.17. Oil Filters
• 1.2.18. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
• 1.2.19. Water Quality for Mixing with Coolant Concentrate
• 1.2.20. Operating in Warm Temperature Climates
• 1.2.21. Testing Coolant Freeze Point
• 1.2.22. Disposing of Coolant
• 1.3. Engine Operating Guidelines
• 1.3.1. Instrument (Gauge) Panels
• 1.3.2. Auxiliary Gear Drive Limitations
• 1.3.3. Generator Set (Standby) Applications
• 1.3.4. Starting The Engine
• 1.3.5. BreakIn Service
• 1.3.6. After BreakIn Service
• 1.3.7. Normal Engine Operation
• 1.3.8. Cold Weather Operation
• 1.3.9. Warming Engine
• 1.3.10. Changing Engine SpeedStandard (Mechanical) Governor
• 1.3.11. Idling Engine
• 1.3.12. Stopping The Engine
• 1.3.13. Using A Booster Battery Or Charger
• 1.4. Lubrication and Maintenance
• 1.4.1. Required EmissionRelated Information
• 1.4.2. Observe Service Intervals
• 1.4.3. Use Correct Fuels, Lubricants, And Coolant
• 1.4.4. Lubrication And Maintenance Service Interval Chart
• 1.5. Lubrication Maintenance/Daily
• 1.5.1. Daily Prestarting Checks
• 1.6. Lubrication Maintenance/250 Hour/6 Month
• 1.6.1. Servicing Fire Extinguisher
• 1.6.2. Lubricating PTO Clutch Shaft Bearings
• 1.6.3. Servicing Battery
• 1.6.4. Changing Engine Oil And Replacing Oil FilterAll Except 3029TF270 Engines
• 1.6.5. Checking Fan And Alternator VBelt Tension
• 1.6.6. Checking PTO Clutch Adjustment
• 1.6.7. Checking Engine Mounts
• 1.7. Lubrication Maintenance/500 Hour/12 Month
• 1.7.1. Changing Engine Oil And Replacing Oil Filter3029TF270 Engines Only
• 1.7.2. Lubricating PTO Clutch Internal Levers And Linkage
• 1.7.3. Cleaning Crankcase Vent Tube
• 1.7.4. Checking Air Intake System
• 1.7.5. Replacing Fuel Filter/Bleeding System
• 1.7.6. Checking Cooling System
• 1.7.7. Testing Diesel Engine Coolant
• 1.7.8. Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
• 1.7.9. Pressure Testing Cooling System
• 1.7.10. Checking and Adjusting Engine Speeds
• 1.8. Lubrication Maintenance/600 Hour
• 1.8.1. Checking And Adjusting Engine Valve Clearance
• 1.9. LubricationMaintenance/2000 Hour/24 Month
• 1.9.1. Adjusting Variable Speed (Droop) On Generator Set Engines (Stanadyne Injection Pumps Only)
• 1.9.2. Flushing And Refilling Cooling System
• 1.9.3. Testing Thermostat Opening Temperature
• 1.10. Service As Required
• 1.10.1. Additional Service Information
• 1.10.2. Do Not Modify Fuel System
• 1.10.3. Adding Coolant
• 1.10.4. PreStart Cleaning Guide
• 1.10.5. Bleeding The Fuel System
• 1.10.6. Replacing Air Cleaner Filter Elements
• 1.10.7. Inspecting Primary Filter Element
• 1.10.8. Cleaning Primary Filter Element
• 1.10.9. Element Storage
• 1.10.10. Replace Fan And Alternator Belts
• 1.10.11. Inspecting Power TakeOff (PTO) Clutch
• 1.10.12. Checking Fuses
• 1.11. Troubleshooting
• 1.11.1. General Troubleshooting Information
• 1.11.2. North American Wiring Diagram
• 1.11.3. Engine Troubleshooting
• 1.11.4. Electrical Troubleshooting
• 1.11.5. Lubrication System Troubleshooting
• 1.11.6. Cooling System Troubleshooting
• 1.11.7. Air Intake System Troubleshooting
• 1.12. Storage
• 1.12.1. Engine Storage Guidelines
• 1.12.2. Preparing Engine for Long Term Storage
• 1.12.3. Removing Engine from Long Term Storage
• 1.13. Specifications
• 1.13.1. General OEM Engine Specifications
• 1.13.2. Engine Power and Speed Specifications 3029
• 1.13.3. Engine Crankcase Oil Fill Quantities
• 1.13.4. Unified Inch Bolt and Screw Torque Values
• 1.13.5. Metric Bolt and Screw Torque Values
• 1.14. Lubrication and Maintenance Records
• 1.14.1. Using Lubrication And Maintenance Records
• 1.14.2. Daily (Prestarting) Service
• 1.14.3. Hour/6 Month Service
• 1.14.4. Hour/12 Month Service
• 1.14.5. Hour/24 Month Service
• 1.14.6. Service As Required
• 1.15. Warranty
• 1.15.1. John Deere Warranty in OEM Applications
• 1.15.2. Emissions Control System Certification Label
• 1.15.3. EPA Nonroad Emissions Control Warranty StatementCompression Ignition
• 1.15.4. CARB Nonroad Emissions Control Warranty StatementCompression Ignition
• 1.16. John Deere Service Literature Available
• 1.16.1. Technical Information
• 2. Page Number
• 2.1. Section 01
• 2.2. Section 05
• 2.3. Section 10
• 2.4. Section 15
• 2.5. Section 20
• 2.6. Section 25
• 2.7. Section 30
• 2.8. Section 35
• 2.9. Section 36
• 2.10. Section 40
• 2.11. Section 45
• 2.12. Section 50
• 2.13. Section 55
• 2.14. Section 60
• 2.15. Section 65
• 2.16. Section 70
• 2.17. Section 75